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Stationary Fuel Cells Market Opportunities and Forecasts, 2002 to 2007
WinterGreen Research, Inc., Pages: 200

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Stationary Fuel Cell Executive Summary.
Stationary Fuel Cell Market Segmentation. ES-1
Stationary Fuel Cell Market Driving Forces. ES-2
Stationary Fuel Cell Markets. ES-3
 
1. Fuel Cell Market Description..
1.1           Fuel Cell Operation. 1-1
1.2           Fuel Cells Definition. 1-2
1.3           Fuel Cell Operation. 1-5
1.3.1               Inconsistency Of Cell Performance. 1-6
1.3.2               Fuel Cell Performance Improvements. 1-6
1.4           Producing Electricity Traditionally. 1-7
1.5           Fuel Environmental Issues. 1-8
1.6           Industrialization Requires Sustainable, Highly Efficient Energy. 1-11
1.7           Petroleum   1-12
1.8           Battery Description. 1-14
1.9           Environmental Benefits Of Using Fuel Cell Technology. 1-15
1.10         Fuel Cell Functional Characteristics. 1-17
1.11         Water In A Fuel Cell System.. 1-19
1.12         Power Of A Fuel Cell 1-21
1.12.1             Gas Control 1-21
1.12.2             Temperature Control 1-22
1.13         Impact Of Deregulation. 1-22
1.14         Excess Domestic Capacity. 1-22
1.15         Power Failures. 1-23
1.16         Laws And Regulations. 1-24
1.16.1             Energy Tax Policy Act To Provide Fuel Cell Credits. 1-24
1.16.2             Department Of Energy Invests In Energy Efficient Technology. 1-25
1.16.3                   White House Energy Plan, Incentives For Hydrogen And Fuel Cells. 1-25
1.16.4             U.S. Fuel Cell Council 1-26
1.16.5             GTL Designated Alternative Fuel 1-26
1.16.6             ARB ZEV Incentive Program Guidelines. 1-26
 
2. Stationary Fuel Cell Market Opportunities And Market Forecasts..
2.1           Stationary Fuel Cell Market Segmentation. 2-1
2.2           Stationary Fuel Cell Market Driving Forces. 2-2
2.3           Stationary Fuel Cell Market Response To Existing Conditions. 2-5
2.3.1               Cost Of Power Disturbances. 2-6
2.4           Stationary Fuel Cell Markets. 2-7
2.5           Utility Stationary Fuel Cell Markets. 2-11
2.5.1               Utility Fuel Cell Market Participants. 2-11
2.5.2               UTC Fuel Cells (UTC) 2-12
2.5.3               UTC Fuel Cell Installed Base. 2-12
2.5.4               Ballard Generation Systems. 2-14
2.5.5               Siemens Westinghouse. 2-14
2.5.6               Other Fuel Cell Market Participants. 2-15
2.5.7               Utility Stationary Fuel Cell Market Shares. 2-16
2.5.8               Utility Stationary Fuel Cell Market Forecasts. 2-16
2.5.9               Costs Of Fuel Cell Systems. 2-23
2.5.10             Costs Of Hydrogen Compressor, Storage Unit, And Dispensers For Fuel Cell Systems. 2-25
2.5.11             Stationary Power Plant Fuel Cells. 2-27
2.6           Fuel Cell Campus And Residential Market Analysis. 2-27
2.7           Fuel Cell Campus Market Share Analysis. 2-29
2.7.1               Plug Power 2-30
2.7.2               Plug Power Pilot Projects. 2-33
2.7.3               DuPont Fuel Cell Business Unit 2-33
2.8           Campus Stationary Fuel Cell Market Forecasts. 2-33
2.9           Residential Stationary Fuel Cell Market Forecasts. 2-36
2.10         Fuel Cell Regional Analysis. 2-39
2.11         Fuel Cell Trials. 2-42
2.11.1             Selected New Projects. 2-43
2.11.2             FuelCell Energy. 2-44
2.12         Electric Utility Industry. 2-44
2.12.1             Global Electricity Business. 2-46
2.12.2             Changes In The Electricity Distribution Model 2-46
2.12.3             Electricity Market Regional Analysis. 2-47
 
3. Fuel Cell Product Descriptions..
3.1           Fuel Cell Product Categories. 3-1
3.2           Fuel Cell Materials Categories. 3-17
3.3           Solid Oxide Fuel Cell 3-17
3.3.1               SOFC Structure. 3-22
3.3.2                      Super High Efficiency Power Generation - Hybrid SOFC-MTG.. 3-22
3.3.3               Analyses Of Solid Oxide Fuel Cell Systems And Cycles. 3-22
3.3.4               Ceramic Fuel Cells Limited SOFC.. 3-23
3.3.5               Hydrovolt Energy. 3-24
3.3.6               Siemens Aktiengesellschaft Solid Oxide Fuel Cell 3-25
3.3.7               Siemens Westinghouse Power 25 Kw Solid Oxide Fuel Cell 3-26
3.3.8               Siemens Hybrid Plant 3-27
3.3.9               Siemens SOFC/Microturbine Hybrid System.. 3-29
3.3.10             FCT, Siemens Team Up. 3-31
3.3.11             SOFC Design for Mid-Range Temperatures. 3-33
3.3.12             Global Thermal Electric SOFC.. 3-33
3.3.13             Ceramic Fuel Cells LPG-Fueled System.. 3-33
3.4           The Molten Carbonate Fuel Cell 3-34
3.4.1               FuelCell Energy. 3-35
3.5           The Phosphoric Acid Fuel Cell 3-37
3.6           Alkaline Fuel Cell 3-38
3.7           Solid Polymer Membrane Fuel Cell 3-39
3.7.1               General Electric Solid Polymer Fuel Cell 3-39
3.7.2               Ballards Solid Polymer Fuel Cell 3-40
3.8           Direct Methanol Fuel Cell 3-40
3.8.1               H Power   3-40
3.9           Proton Exchange Membrane Fuel Cells. 3-41
3.9.1               International Fuel Cells. 3-41
3.9.2               H Power Corp. 3-44
3.9.3               Dais-Analytic. 3-44
3.9.4               Proton Exchange Membrane Fuel Cells Use For Stationary Power Generation. 3-45
3.9.5               Siemens Aktiengesellschaft Cell Voltage Tags Gas Leaks. 3-48
3.10         Micro-Fuel Cell 3-48
3.10.1             Case Western Reserve University Miniature Fuel Cell 3-49
3.11         Solid Polymer Membrane. 3-50
3.12         Naphtha-Based Fuel Cell System.. 3-50
3.12.1             Nippon Mitsubishi Naphtha Fuel Cell 3-51
3.12.2             Toyota To Market Fuel Cells For Housing. 3-51
 
4. Fuel Cell Technology.
4.1           Nanoparticle Technology. 4-1
4.2           Nanotechnology Markets. 4-2
4.2.1               U.S. Government Investment In Nanotechnology. 4-3
4.2.2               Asia Nanotechnology Research. 4-3
4.3           Battery Technology. 4-4
4.4           Fuel Cell Processes. 4-4
4.5           Fuel Cell Power Plant 4-5
4.5.1               Liquids  4-6
4.5.2               Gases   4-6
4.5.3               Impact Of Hydrogen On Contact Materials. 4-7
4.5.4               Concentration Gradient 4-8
4.5.5               Electrochemical Reactions. 4-8
4.5.6               Electrolytes. 4-10
4.5.7               Transferring The Energy. 4-12
4.5.8               Activation Polarization. 4-12
4.5.9               Ohmic Polarization. 4-13
4.5.10             Concentration Polarization. 4-14
4.5.11             Effect Of Polarizations. 4-15
 
5. Fuel Cell Company Profiles..
5.1           Experience In Fuel Cell Technology. 5-1
5.2           Allied Utility Network. 5-5
5.3           Altair Technologies. 5-5
5.3.1               Altair SOFC Fuel Cell 5-5
5.4           Ballard Power Systems. 5-6
5.4.1               Ballard, Shell, And Westcoast 5-6
5.4.2               Ballard Power Systems / Graftech. 5-7
5.4.3               Ballard 250-kW Stationary Fuel Cell Power Generator 5-7
5.4.4               Ebara Ballard. 5-7
5.4.5               Ballard And Victrex. 5-8
5.5           Ceramic Fuel Cells Limited. 5-8
5.5.1               Ceramic Fuel Cells Limited Product Development 5-8
5.5.2               Ceramic Fuel Cells Limited Technology. 5-9
5.6           Dais Analytic. 5-10
5.7           DaimlerChrysler 5-11
5.7.1               Ballard Power / DaimlerChrysler 5-13
5.7.2               Mazda Motor / DaimlerChrysler Japan. 5-13
5.7.3               DaimlerChrysler Field Test Fuel Cell Van. 5-13
5.8           Duracell  5-14
5.9           Energizer   5-14
5.10         Energy Partners Ltd. 5-15
5.11         Engelhard Corporation. 5-15
5.12         Evonyx's Evictory. 5-16
5.13         Ford     5-16
5.14         FuelCell Energy. 5-17
5.14.1             FuelCell Energy Direct FuelCell 5-17
5.15         GreenVolt Power 5-18
5.16         H Power Corp. 5-19
5.16.1             Prototype Stationary Fuel Cell Systems. 5-21
5.16.2             H Power Strategy. 5-21
5.16.3             H Power / Kurita Purification Technology. 5-23
5.17         Honda    5-23
5.18         Hydrovolt Energy. 5-24
5.19         IdaTech     5-25
5.20         Impco     5-26
5.20.1             Impco Technologies Business Strategy. 5-27
5.20.2             Fuel Cell Initiatives. 5-28
5.21         International Fuel Cells / United Technologies. 5-28
5.21.1             International Fuel Cells Experience. 5-29
5.21.2             United Technologies. 5-31
5.21.3             Installed Base  5-32
5.21.4             International Fuel Cells Joins California Fuel Cell Partnership. 5-32
5.21.5             International Fuel Cells Target Markets. 5-33
5.21.6             International Fuel Cells Residential Market Positioning. 5-34
5.21.7                   International Fuel Cells Light Commercial Market Positioning. 5-34
5.22         Johnson Controls / Optima Batteries. 5-35
5.23         Manhattan Scientifics Inc. 5-35
5.23.1             Manhattan Scientifics / Electrolux / Lunar 5-36
5.24         Medis Ethanol Fuel Cell 5-37
5.25         Metallic Power 5-37
5.26         Millennium Cell 5-37
5.26.1             Millennium Cell Hydrogen Initiative. 5-37
5.26.2             Millennium Cell Longer-Life Batteries. 5-38
5.26.3             Millennium Cell Strategic Alliances. 5-38
5.26.4             Millennium Cell 5-40
5.27         Mitsui  5-40
5.28         Niagara Mohawk Power Corporation. 5-40
5.29         Nuvera    5-41
5.30         Plug Power Fuel Cell 5-41
5.30.1             Customers And Strategic Allies. 5-45
5.30.2             Plug Power / GE MicroGen (GEMG) Distribution Network. 5-46
5.30.3             GEMG Product, GE HomeGen 7000. 5-47
5.31         PowerTek    5-48
5.32         Proton Energy Systems. 5-48
5.33         Rayovac    5-49
5.34         Schatz Energy Research Center 5-49
5.35         Teledyne    5-49
5.36         Texaco     5-50
5.37         Toyota Fuel Cell Cars. 5-50
5.38         Trojan Battery. 5-51
5.39         Ultralife Batteries. 5-52
5.39.1             Customers   5-54
5.40         XCellsis    5-54
5.41         Zevco     5-55
 
6. Power Generation Applications For Fuel Cells..
6.1           International Fuel Cells / Anchorage, Alaska. 6-2
6.2                 International Fuel Cells / Connecticut Department Of Public Works. 6-2
6.2.1               International Fuel Cells / Liverpool High School 6-2
6.3           FuelCell Energy Headquarters In Danbury, Connecticut 6-4
6.4           FuelCell Energy Bielefeld, Germany Project 6-5
6.5           Commercial Design Endurance Project 6-5
6.6           Ohio Coal Mine Methane Project 6-5
6.7           King County, Washington. 6-6
6.8           Southern Company Services - Alabama Municipal Electric Authority  Mercedes-Benz U.S. 6-6
6.9           Los Angeles Department Of Water And Power 6-7
6.10         Long Island Power Authority. 6-8
6.11         Global Energy Clean Coal Project 6-8
6.12         Rhon Clinic Project 6-9
 
 
List of Tables and Figures
Table ES-1  ES-2
Key Fuel Cell Market Drivers 
Figure ES-2  ES-4
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2001 
Figure ES-3  ES-5
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2007 
Figure ES-2  ES-6
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2001-2007 
 
Table 1-1  1-3
Fuel Cell Characteristics 
Table 1-2  1-4
Fuel Cell Description 
Table 1-3  1-5
Fuel Cell Categories 
Table 1-4  1-7
Fuel Cell Performance Improvements 
Table 1-5  1-10
Environmental Concerns Relating To Energy 
Table 1-6  1-13
Methods Of Producing Energy 
Table 1-7  1-15
Environmental Benefits Of Using Fuel Cell Technology 
Table 1-8  1-16
Fuel Cell Advantages Compared To Internal Combustion Engine 
Table 1-9  1-18
Fuel Cell Functional Characteristics 
Table 1-10  1-20
Characteristics Of Water In Fuel Cells 
 
Table 2-1  2-3
Key Fuel Cell Market Drivers 
Table 2-2  2-4
Market Driving Factors 
Figure 2-3  2-7
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2001 
Figure 2-4  2-8
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2007 
Figure 2-5  2-9
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2001-2007 
Table 2-6  2-10
Global Stationary Fuel Cell Shipments By Segment, Percent, 2001-2007 
Table 2-7  2-10
Global Stationary, Utility, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2001-2007 
Table 2-8  2-11
Selected Major Stationary Fuel Cell Players 
Table 2-9  2-16
Selected Major Stationary Fuel Cell Players 
Figure 2-10  2-17
Global Utility Fuel Cell Shipments, Dollars, 2001-2007 
Table 2-11  2-18
Global Stationary Fuel Cell, Dollars Per Kilowatt Utility Market Forecast, Units And Dollars, 2001-2007 
Figure 2-12  2-19
Global Stationary Fuel Cell, Dollars Per Kilowatt Utility Market Forecast, 2001-2007 
Figure 2-13  2-20
Global Utility Stationary Fuel Cell, Average Number Kilowatts Per Unit, Market Forecast, 2001-2007 
Figure 2-14  2-21
Global Stationary Fuel Cell Utility Market Forecast, System Units, 2001-2007 
Figure 2-15  2-22
Global Stationary Fuel Cell Utility Market Forecast, Dollars Per System, 2001-2007 
Table 2-16  2-24
Cost of Fuel Cell Electricity 
Table 2-17  2-26
Effect of Quantity on Fuel Cell Costs 
Figure 2-18  2-28
Global Stationary Fuel Cell, Campus / Residential Market Forecast, Units, 2001-2007 
Table 2-19  2-29
Global Stationary Fuel Cell, Dollars Per Kilowatt Campus / Residential Market Forecast, Units, 2001-2007 
Table 2-20  2-30
Global Stationary Fuel Cell Market Shares, Campus / Residential, Dollars, 2001 
Table 2-21  2-31
Plug Power PEM Systems Shipments, Q 4 2001 
Figure 2-22  2-34
Global Campus Fuel Cell Shipments, Dollars, 2001-2007 
Table 2-23  2-35
Global Stationary Fuel Cell, Dollars Per Kilowatt Campus Market Forecast, Units And Dollars, 2001-2007 
Figure 2-24  2-37
Global Residential Fuel Cell Shipments, Dollars, 2001-2007 
Table 2-25  2-38
Global Stationary Fuel Cell, Dollars Per Kilowatt Residential Market Forecast, Units And Dollars, 2001-2007 
Figure 2-26  2-39
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2001            
Table 2-27  2-40
Global Stationary Fuel Cell Provider Shipments By Region, Dollars, 2001 
Figure 2-28  2-41
Global Stationary, Campus, And Residential Fuel Cell Shipments By Segment, Dollars, 2007            
Table 2-29  2-41
Global Stationary Fuel Cell Provider Shipments By Region, Dollars, 2007 
Figure 2-30  2-44
Global Electricity Markets, Dollars, 2001-2007                                                                                             
Table 2-31  2-45
Global Electricity Markets, Dollars, 2001-2007 
Table 2-32  2-47
Global Utility Power Generation By Region, Percent, 2001 
Table 2-33  2-48
Global Utility Power Generation By Region, Dollars, 2001 
 
Table 3-1  3-2
Fuel Cell Categories 
Table 3-2  3-4
Proton Exchange Membrane (PEM) Fuel Cell Products 
Table 3-3  3-5
Direct Methanol Fuel Cell Products 
Table 3-4  3-6
Proton Exchange Membrane (PEM) Fuel Cell Products 
Table 3-5  3-7
Molten Carbonate Fuel Cell (MCFC) Products 
Table 3-6  3-7
Alkaline Fuel Cell (AFC) Products 
Table 3-7  3-8
Regenerative Fuel Cell Products 
Table 3-8  3-8
Phosphoric Acid Fuel Cell Products 
Table 3-9  3-9
Zinc-Air Battery Products 
Table 3-10  3-9
Graphite (For Flow Field Plates, Support Structures, Electrodes) Fuel Cell Products 
Table 3-11  3-9
Stack Component Fuel Cell Products 
Table 3-12  3-10
Catalyst Fuel Cell Products 
Table 3-13  3-11
Fuel Reformer / Processor and Component Products 
Table 3-14  3-12
Integrated Fuel Cell System Products 
Table 3-15  3-13
Fuel Cell System Product Distributors 
Table 3-16  3-13
Electrolyzer Products 
Table 3-17  3-14
Fuel Cell Electronics and Test Equipment Products 
Table 3-18  3-15
Hydrogen Storage Products 
Table 3-19  3-16
Utility Fuel Cell Products 
Table 3-20  3-16
Hydrogen Sensor Fuel Cell Products 
Table 3-21  3-17
Electric Drive Trains 
Table 3-22  3-18
Solid Oxide Fuel Cell Characteristics 
Table 3-23  3-19
Solid Oxide Fuel Cell Drawbacks 
Table 3-24  3-21
Efficiency Level Of SOFC's 
Table 3-25  3-23
Ceramic Fuel Cells Limited SOFC Technology 
Table 3-26  3-27
Siemens Westinghouse Power Solid Oxide Fuel Cell (SOFC) Testing 
Table 3-27  3-32
Siemens / Fuel Cell Technologies SOFC Stack System Features 
Table 3-28  3-36
Electrical Operating Proposed Fuel Cell Efficiency Temperature Capacity 
Table 3-29  3-42
International Fuel Cells Proton Exchange Membrane (PEM) Fuel Cell
Table 3-30  3-46
Technical Challenges For Proton Exchange Membrane Fuel Cells For Stationary Power Generation 
Table 3-31  3-47
Technical Challenges Of Proton Exchange Membrane Fuel Cells For Vehicle Power Generation 
 
Table 4-1  4-2
Fuel Cell Technical Issues 
Table 4-2  4-5
Processes Involved In The Operation Of A Fuel Cell
Table 4-3  4-6
Fuel Cell Power Plant Segments 
Table 4-4  4-8
Electrochemical Reactions In A Fuel Cell
Table 4-5  4-10
Electron Flow Path 
Table 4-6  4-11
Criteria For Selecting An Electrolyte 
Table 4-7  4-12
Categories Of Polarization 
Table 4-8  4-14
Factors Which Add To The Energy Loss 
Table 4-9  4-16
Variables Impacting Fuel Cells 
 
Table 5-1  5-1
Automakers With Fuel Cell Products 
Table 5-2  5-3
Automotive Company Fuel Cell Initiatives 
Table 5-3  5-9
Ceramic Fuel Cells Limited SOFC Technology 
Table 5-4  5-10
Ceramic Fuel Cells Limited Principal Corporate Activity 
Table 5-5  5-19
GreenVolt Power Target Markets 
Table 5-6  5-22
Key Elements In H Power Strategy 
Table 5-7  5-24
Hydrovolt Application Positioning 
Table 5-8  5-33
International Fuel Cell Target Markets 
Table 5-9  5-36
Manhattan Scientifics Fuel Cell Technology Projects 
Table 5-10  5-42
Plug Power Fuel Cell Product Positioning 
Table 5-11  5-42
Plug Power Fuel Cell Target Markets 
Table 5-12  5-44
Plug Power Fuel Cell Strategic Alliances With Key Vendors 
Table 5-13  5-48
Proton Energy Systems PEM Electrochemical Products 
Table 5-14  5-51
Trojan Battery Target Markets 
 
Table 6-1  6-1
Applications For Fuel Cells 


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