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Opportunities in Continuous Fiber Reinforced Thermoplastic Composites 2003-2008
Lucintel, June 2003, Pages: 240
Chapter 1. Executive SummaryChapter 2. Price and Property Comparison- Description on types of material forms commercially available in thermoplastic composites market- Properties of various types of thermoplastic composites- Price and property comparison between various types of material forms (prepregs, commingledfiber, LFRT, etc.)- Price and property comparison of various types of thermoplastic resins.Chapter 3. Material Suppliers- Profiles on material suppliers for continuous fiber reinforced thermoplastic composites.- Ranking of material suppliers in terms of $ shipment.- Ranking of material suppliers in terms of volume (lbs) shipment.- Categorization of material suppliers by type of material forms.Chapter 4. Making of Thermoplastic Composites- Methods used by various material suppliers such as Saint Gobain, Hexcel, Ten Cate, Bondlaminates, and more for making of raw materials (prepregs, commingled fibers, sheets, etc.).Chapter 5. Global Market Analysis- Assessment of critical industry driving forces, issues and trends in continuous fiber reinforcedthermoplastic composites.- Annual shipment (in terms of lbs and $ value) of continuous fiber reinforced thermoplasticcomposites in global market.- Annual shipment of continuous fiber reinforced thermoplastic composites by region and byapplications (automotive, aerospace, industrial, etc.) for this rapidly changing market.- Continuous fiber reinforced thermoplastic composites market breakdown by type of materialforms such as prepregs (unidirectional, fabric based), commingled fibers (rovings and fabrics),sheets, etc.- Global market breakdown by type of resins (PP, PPS, PEEK, etc.) used.- Global market breakdown by type of reinforcements (E-glass, Carbon, aramid) used.- Comparison of continuous fiber reinforced thermoplastic composites market with discontinuousfiber (LFRT, GMT) reinforced thermoplastic composites market.- Global market size (lbs and $) for long fiber reinforced thermoplastic composites (LFRT) andglass mat thermoplastics (GMT).- Discontinuous fiber reinforced thermoplastic composites market by region.Chapter 6. Growth Trend and Market Forecast- Growth trend (1990-2002) for continuous fiber reinforced thermoplastic composites.- A forecast of consumption during the 2003-2008 time periods.- Market forecast by region and by applications.Chapter 7. Application of Thermoplastic Composites- More than 100 applications of continuous fiber reinforced thermoplastic composites in aerospace,automotive, industrial, recreation, medical, anti-ballistic, and other market segments.- Detailed description on 40 applications by type of material forms used, molder name,manufacturing process used, and application description.Chapter 8. Molding Technology- Benefits and challenges of processing thermoplastic composite materials.- Description on 15 manufacturing processes used for making thermoplastic composite parts.- Thermoplastic composites applications by manufacturing process.Chapter 9. Molders and End Users- Profiles on molders/end users in various market segments such as aerospace, automotive,industrial, recreation, medical, and anti-ballistic.- Description and contact addresses of 44 end users / molders for continuous fiber reinforcedthermoplastic composites.List of figures and chartsA total of 202 figures / charts and 25 tables as below are provided in this report for your businesspresentation and business plan.Chapter 1. Executive SummaryFig. 1.1: Comparison of tensile strength for various thermoplastic composite materials.Fig. 1.2: Comparison of tensile strength per unit price for various thermoplastic composite materials.Fig. 1.3 Continuous fiber reinforced thermoplastic composites consumption by region.Fig. 1.4 Continuous fiber reinforced thermoplastic composites (CFRTPC) consumption by application.Fig. 1.5 Thermoplastic composites consumption by type of material forms.Fig. 1.6 Thermoplastic composites consumption by type of reinforcements.Fig. 1.7 Thermoplastic composites consumption by type of resins.Chapter 2. Price and Property ComparisonFig. 2.1: Classification of thermoplastic composite materials.Fig. 2.2: Unidirectional Tape.Fig. 2.3: Conversion of TWINTEX materials into thermoplastic composites.Fig. 2.4: Comparison of tensile modulus for various thermoplastic resins.Fig. 2.5: Comparison of tensile strength for various thermoplastic resins.Fig. 2.6: Price comparison of key thermoplastic resins.Fig. 2.7: Tensile modulus comparison of thermoplastic and thermoset resins.Fig. 2.8: Tensile strength comparison of thermoplastic and thermoset resins.Fig. 2.9: Price comparison of thermoplastic and thermoset resins.Fig. 2.10: Price comparison of key thermoplastic materials according to the performance.Fig. 2.11: Comparison of tensile modulus per unit price for various thermoplastic composites.Fig. 2.12: Comparison of tensile strength per unit price for various thermoplastic composite materials.Fig. 2.13: Comparison of tensile modulus for various thermoplastic composite materials.Fig. 2.14: Comparison of tensile strength for various thermoplastic composite materials.Fig. 2.15: Comparison of tensile modulus for various thermoplastic prepregs.Fig. 2.16: Comparison of tensile strength for various thermoplastic prepregs.Chapter 3. Material SuppliersTotal fourteen (14) figures and charts are presented in this chapter on financial information of materialsuppliers.Chapter 4. Making of Thermoplastic CompositesFig. 4.1: Processing of TWINTEX thermoplastic composites.Fig. 4.2: Schematic of SUPreM tape processing.Fig. 4.3: Production process of TowFlex.Fig. 4.4: Continuous lamination technology for producing TEPEX thermoplastic materials.Fig. 4.5: Making of CETEX material.Fig. 4.6: Samples of FULCRUM thermoplastic composite components.Chapter 5. Global Market AnalysisFig. 5.1 Growth trend in CFRTPC market in terms of lbs shipment (1990-2002).Fig. 5.2 Growth trend in CFRTPC market (2000-2002).Fig. 5.3 Growth trend in CFRTPC market (2000-2002) in terms of $ shipment.Fig. 5.4 Comparison of CFRTPC market with global composites market.Fig. 5.5 Market distribution by various types of thermoplastic composites.Fig. 5.6 CFRTPC consumption by region for year 2002.Fig. 5.7 CFRTPC market in 2002 by material forms such as prepreg and commingled fiber.Fig. 5.8 Prepreg and commingled fiber / tow consumption in CFRTPC market in 2002.Fig.5.9 Prepreg market distribution by material form such as unidirectional and fabric based prepregs.Fig. 5.10 Prepreg consumption by prepreg type (unidirectional and fabric based prepregs).Fig. 5.11 Commingled fiber market by material forms.Fig. 5.12 Commingled fiber consumption by material form such as rovings and fabrics.Fig. 5.13 CFRTPC market by laminate and non-laminate forms in 2002.Fig. 5.14 Consumption of CFRTPC in 2002 in terms of laminate and non-laminate forms.Fig. 5.15 CFRTPC market by high temperature and low temperature resin systems.Fig. 5.16 CFRTPC market in terms of $ shipment for high and low temperature TPCs.Fig. 5.17 Resin consumption in high temperature CFRTPC market in 2002.Fig. 5.18 Resin market distribution in high temperature CFRTPC market.Fig. 5.19 Resin consumption in low temperature CFRTPC market in 2002.Fig. 5.20 Resin market distribution (lbs shipment) in low temperature CFRTPC market.Fig. 5.21 CFRTPC market by type of resin used in 2002.Fig. 5.22 CFRTPC market by resins such as PEI, PEKK and other.Fig. 5.23 Resin consumption by material type in CFRTPC market.Fig. 5.24 CFRTPC market by type of fiber.Fig. 5.25 CFRTPC consumption by reinforcement type.Fig. 5.26 Advanced thermoplastic composites market distribution by fiber type in 2002.Fig. 5.27 Amount of advanced composites consumption by fiber type.Fig. 5.28 Amount of reinforcements used in CFRTPC market.Fig. 5.29 Amount of reinforcements used in advanced fiber reinforced thermoplastic composites market in2002.Fig. 5.30 CFRTPC market by type of applications in 2002.Fig. 5.31 CFRTPC market by type of applications in 2002.Fig. 5.32 Prepreg market by type of applications in 2002.Fig. 5.33 Amount of prepreg consumption in various markets in 2002.Fig. 5.34 Commingled fiber market by type of applications in 2002.Fig. 5.35 Amount of commingled fiber consumption in various markets in 2002.Fig. 5.36 CFRTPCs market in transportation applications in 2002.Fig. 5.37 Transportation market in terms of $ shipment.Fig. 5.38 Transportation market breakdown in 2002.Fig. 5.39 CFRTPC market in sporting applications.Fig. 5.40 Sporting goods market in terms of $ shipment.Fig. 5.41 CFRTPC market in industrial applications in 2002.Fig. 5.42 Industrial market in terms of $ shipment.Fig. 5.43 CFRTPC consumption in aerospace market.Fig. 5.44 Aerospace market in terms of $ shipment.Fig. 5.45 CFRTPC consumption in munition market.Chapter 6. Growth Trend and Market ForecastFig. 6.1 Growth trend in CFRTPC market in terms of lbs shipment (1990-2002).Fig. 6.2 Growth trend in CFRTPC market (2000-2002).Fig. 6.3 Growth trend in CFRTPC market (2000-2002) in terms of $ shipment.Fig. 6.4 Growth trend (1990-2002) in prepreg consumption.Fig. 6.5 Growth trend (2000-2002) in prepreg consumption.Fig. 6.6 Growth trend (1990-2002) in commingled fiber consumption.Fig. 6.7 Growth trend (2000-2002) in commingled fiber consumption.Fig. 6.8 Market forecast (2003-2008) for CFRTPC.Fig. 6.9 Market forecast (2003-2008) for prepreg consumption.Fig. 6.10 Market forecast (2003-2008) for commingled fiber consumption.Fig. 6.11 Market distribution in 2008 in terms of $ shipment.Fig. 6.12 Market forecast (2008) in terms of $ shipment value.Fig. 6.13 Market distribution in terms of application in 2008.Fig. 6.14 Market forecast (2008) by applications.Fig. 6.15 Market future trend (2003-2008) in sporting, transportation and industrial applications.Fig. 6.16 Market future trend (2003-2008) in aerospace, munition and miscellaneous applications.Chapter 7. Application of Thermoplastic CompositesFourty three (43) figures in this chapter are presented on various applications of continuous fiberreinforced thermoplastic composites.Chapter 8. Molding TechnologyFig. 8.1: Cycle times comparison of thermoset and thermoplastic processing.Fig. 8.2: Pressure, Temperature and process cycle comparison for thermoplastic and thermosetcomposite.Fig. 8.3: Schematic of Compression Molding Process.Fig. 8.4: Illustration of Thermoforming Stamping Process.Fig. 8.5: Steps in the processing of thermoforming.Fig. 8.6: Schematic of Vacuum Molding Process.Fig. 8.14: Illustration of panel lamination process.Fig. 8.15: Demonstration of Rubber forming and matched metal forming process.Fig. 8.16: Schematic of roll forming process.Fig. 8.17: Sections made by roll forming.Fig. 8.17: Illustration of tape winding process.Fig. 8.18: Illustration of filament winding process.Fig.8.19: Demonstration of pultrusion process.Fig. 8.20: Demonstration of extrusion compression molding process.Fig. 8.21: Description of diaphragm forming.Fig. 8.23: Illustration of semipregging process.Fig. 8.24: Schematic of Matched Mold Thermoforming Process.Fig. 8.25: Schematic of Bladder Molding Process.Fig. 8.26: Tape laying machine.Fig. 8.27: Schematic of tape laying process.Chapter 9. Molders and End UsersTwenty eight (28) figures and charts in this chapter are presented on financial information of molders /end users.List of tablesTable 2.1: Performance comparison of key thermoplastic resins.Table 2.2: Price and property comparison for continuous fiber thermoplastic composites.Table 3.1: Comparison of thermoplastic composite material suppliers.Table 3.2: Ranking of material suppliers in terms of $ shipment.Table 3.3: Ranking of material suppliers in terms of volume (lbs) shipment.Table 4.1: Production processes used by raw material suppliers.Table 5.1 Start / Launch date of various thermoplastic composites.Table 5.2 Material suppliers by Region.Table 5.3 Ranking of material suppliers in fabric based prepregs.Table 5.4 Ranking of material suppliers in unidirectional prepregs.Table 5.5 Ranking of material suppliers in commingle fiber (roving/tow and fabric)Table 5.6: List of thermoplastic composite applications by material used.Table 5.7 Ranking of material suppliers in terms of volume shipment in transportation market.Table 5.8 Ranking of material suppliers in terms of volume shipment in sporting goods market.Table 5.9 Ranking of material suppliers in terms of volume shipment in industrial market.Table 5.10 Ranking of material suppliers in terms of volume shipment in aerospace market.Table 6.1 Growth rates in last 1, 3, 5 and 7 years.Table 6.2 Percentage growth for years 1998-2002.Table 6.3 Percentage growth for years 2003-2008.Table 7.1: List of thermoplastic composite applications by material used.Table 7.2: Evolution of Composite Material Applications at Airbus.Table 7.3: Selected materials and processes for Airbus A380.Table 7.4: Aerospace structures made of composites.Table 7.5: Installed cost of steel and composite tethers for a TLP.Table 8.1: Manufacturing technology for thermoplastic composite applications.
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