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Assembly Technologies: Guide to the Latest Techniques for Manufacturing Industries (Technical Insights)
Frost & Sullivan, Jan 1999
1 ASSEMBLY TECHNOLOGIES, EXECUTIVE SUMMARY
Executive Summary
2 ASSEMBLY TECHNOLOGIES, ADVANCES IN PROCESS MONITORING
Embedded Sensors
Lens Technology Adapted to Embed Sensors into StructureS
Optical Sensors
System Improves Dimensional Process Monitoring Systems
Optical Processor Sharpens Images
Machine Vision
Optical Sensor Tracks Six Degrees of Freedom
Sol-Gel Improves Optical Fiber Sensors
Chemical Sensors
Dendrimers Offer New Avenues to Chemical Sensing
Photoelectric Sensors
Try Photoelectric Sensors for Manufacturing Control
Read/Write Sensors
Memory Tags - Read-Write Sensors Speed Machine Setup
Magnetic Sensors
Toolbox Features Microsensors and Actuators
Micromachined Accelerometers
Micro Accelerometer for Gesture Recognition
Position Sensors
Keep an Eye on Traffic Detection Sensors
Specialty Sensor Systems
In-Process Monitoring Possible with Sensor System
3 ASSEMBLY TECHNOLOGIES, FABRICATION; FORMING AND MACHINING
Fabrication And Forming
Superplastic Forming
Fabricating Plastic Parts
Machining
Calibration
Chemical Deburring
4 ASSEMBLY TECHNOLOGIES, FIXTURING AND ROBOTICS
Fixturing
Surface Mount Technology Places Oddly Shaped Connectors
Locator Lets You Rapidly Set Up Parts
Robotics
Apply Control Algorithms for Fixture-Free Assembly
Intelligent Software Controls Assembly Cell
Virtual Reality Enables Telerobotics
Robotic Hands Hold Key to More Assembly Capability
Robot Helps Humans in the Factory
5 ASSEMBLY TECHNOLOGIES, CONTROL SYSTEMS
Augmented Reality Guides Assembly
Fuzzy Logic Enables Precision Assembly
Control Your Process with Modular; Digital Drives
Initiative to Further Control Program Generation Analysis
6 ASSEMBLY TECHNOLOGIES, SPECIALTY ASSEMBLY SYSTEM
Consortium Develops New Approach to Manipulators
Automating Assembly of Microscale LIGA Parts
Costs Reduced with Automated Module Assembly
7 ASSEMBLY TECHNOLOGIES, WELDING TECHNOLOGY
Specific Welding Methods
Friction Stir Welding
Explosive Welding
Welding Both Sides Simultaneously
Friction Seam Welding
Capacitor Discharge Welding
Laser Welding
Rotating Arc Welding
Ultrasonic Welding
Welding Control Systems
Sensors
Fiber Optic Viewing System
Control Systems
Computer Models
Weld Monitoring
Ergonomics
Weld Shielding and Fluxes
Weld Shielding
Filler Metals/Fluxes
Welding Specific Metals
Borated Stainless Steel
Aluminum and Other Reflective/Conductive Metals
Titanium
Welding Metal/Matrix Composites and Thermoplastics
X-rays for Metal/Matrix Composites
Welding Thermoplastics
Welding Standards
NIST Developing Standards for Automated Welding Systems
8 ASSEMBLY TECHNOLOGIES, JOINING METHODS OTHER THAN WELDING
Soldering
Lead-Free Solder Proves Environmetally Friendly
Joining Ceramics
Join Ceramics and Metals with a Jolt
Adhesive Bonding Systems
Replace Permanent Fasteners with Strong Bonding Tape
Goodbye to Weak Adhesive Bonds
9 ASSEMBLY TECHNOLOGIES, MATERIALS RELATED ASSEMBLY
Heat Treating of Metals
Magnetic Field Technology Keeps the Heat Uniform
Composite Technology
Raptor Unveiling Illuminates Some Surprises
Composite Molding in One Step
Footbridge Shows Composites’ Potential in Infrastructure
Sheet Molded Composites Penetrate Auto Industry
Composites Lower Microvehicle Costs
Advanced Materials
Advanced Materials Mold the Car of the Future
Proven Reptation Theory Could Lead to Better Materials
Composite Bridge Decks Get a Test Run
Corrosion/Coatings/Wear
Corrosion Protection
Polymers
Metals
10 ASSEMBLY TECHNOLOGIES, COMPUTER RELATED INNOVATION
Specialty Software
Agile Server Lets You Send in a Sub on the Fly
Software Troubleshoots Electronics Assembly
Software Inegrates PCB Layout; Test and Assembly
Tolerance Software Takes You Out of a Tight Spot
Simulation Software Works with Most CAD Programs
Reverse Engineer with CMM Software
Collaborate on Product Design with Visualization Software
Get Cost Estimates for Injection Molding
Internet Software Shows How Parts Behave
Group Develops Standards for Virtual Manufacturing
Develop Products with Far-Flung Colleagues
Specialty Computer Chips
Connect Chips to More Things
11 ASSEMBLY TECHNOLOGIES, NOVEL COMPONENT DESIGN
Battery Packs Wear Hats
Braid Flat and Intersecting Parts
Adapting Plug and Play Concept to Interconnects
MEMS Focuses Prosthetic Lens
Reliable Lynx Motors Purr at High Torque
12 ASSEMBLY TECHNOLOGIES, STREAMLINING THE PRODUCTION PROCESS: DEMAND FLOW TECHNOLOGY
Background
Applications
Vary Product Type and Volume with Flexible Cell
Software Speeds Integrated Product Design
Production Models Maximize Assembly Line and Job Shop
13 ASSEMBLY TECHNOLOGIES, SELF-ASSEMBLY AND NANOTECHNOLOGY
Introduction
Applications of Self-Assembly Technology
Polymers
Sensors
Corrosion Protection/Coatings
DNA-Based Electronic Devices
Nanoscale Devices
Single Nanotube Makes a Transistor
Ultrathin LEDs Emit with Low Voltage
Defective Computer Shows Way to Nano
AFM Lets You Sense; Push Nanometer Particles
Molecular Rotor Realized; but Practical Applications Aren’t
Use DNA Scaffold to Build Nanowires
Other Potential Nanodevice Applications
Let the Parts Do All the Work
Produce Wide Range of Shapes Chemically
Build Complex 3D Microstructures
Mesoscale Devices
Micromachine Arrays Divide the Work
14 ASSEMBLY TECHNOLOGIES, PATENTS
Introduction
Introduction
Positioning Device That Corrects For Deflection and Temperature Errors
Assembly System
Improving the Fatigue Resistance of Hollow Titanium Alloy Parts
Corrosion Protection
Radiation Protection
Reducing Residual Stresses in Welds
Real Time Weld Monitoring
Weld Monitoring
Adhesive Bonding of Aluminum Alloy Parts
Calibrated Positioning of an Object
Friction Stir Welding Tool
Corrosion Protection Monitoring System
Laser Welding
Magnetic Sensor
Position Sensor
15 ASSEMBLY TECHNOLOGIES, RESOURCES
Advances in Process Monitoring
Fabrication; Forming and Machining
Fixturing
Robotics
Control Systems
Specialty Assembly Systems
Welding Technology
Joining Methods other than Welding
Materials-Related Assembly
Computer-Related Innovation
Novel Component Design
Streamlining the Production Process
Self-Assembly and Nanotechnology
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