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3-D TSV Interconnects - Equipment & Materials 2008 Report
Yole Development, July 2008

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Introduction

Equipment & Materials market forecasts for 3D-TSV

Equipment forecasts in Units / M$ for:

- Wafer Bonders / Chip Bonders / Etching-Drilling / Plating / Lithography / Spray coating / Temporary Bonding / Grinding-Thinning / Inspection & Metrology / Test tools

Advanced Materials forecasts in Volume / M$ for:

- Photo-resists / Adhesives / Gas / Advanced Substrates / Specific Chemistries

3D-TSV Manufacturing Challenges

Via first or via-last?

Different via shapes & geometries

TSV process major challenges

Projected winning scenarios per industry and per application

3-D Equipment & Advanced Materials Tool-Box

> Analysis of different technologies / Requirement / Tool Capabilities / Suppliers involved in:

Via Etching / drilling steps

DRIE & Laser COO

Via filling methods

Barrier / Insulation / Seed layers

Polysilicon / Tungsten / Copper plating

Bonding steps

Thermo compression / Direct oxide / Adhesive / Ultrasonic

Microbump pads - pillars technologies

C2W vs. W2W Bonding

Cost analysis

Thin Wafer Handling & Thinning

Equipments, Materials involved & challenges

Test solutions for 3D interconnects

Advanced Materials requirement & players for:

> Pads - Micro bumps thick plating / Wafer Level Bonding / Dielectric

Passivation layer / Etch Mask / UBM & RDL patterning / Black Resist Coating

> Temporary Wafer Bonding (Tapes-Wax -Glues) / Dicing tape materials

> Gas (for DRIE Bosch process)

> Glass support carrier wafer/Glass capping wafers / Silicon capping wafers

> Seed - Barrier / Electroplating / Stripper – Remover / Slurries chemistries

Advantage of Dry films materials for Advanced Packaging applications

Cost Analysis Results for 3-D TSV manufacturing

TSV manufacturing CoO & Capital Tools investment necessay for a:

- MEMS fab
- CMOS image sensor fab
- Memory fab
- Logic 3D-SOC & Wireless- SiP fab

CoO comparison of TSV vs. wire bonding vs. PoP

3-D TSV cost evolution / learning curve improvement over time

Main conclusions & Perspectives

Tables & Figures (Partial list) - 2006 to 2015 Market forecasts

Overall 3D-TSV Equipments & Materials Market Forecasts (M$)

3D-TSV Equipments Market forecasts: Detailed breakdown (M$)

Wafer Bonder equipment market forecasts for 3D-TSV Applications (Units / M$)

Chip to Wafer Bonder equipment market forecasts for 3D-TSV Applications (Units / M$)

Etching (DRIE/Laser) equipment market forecasts for 3D-TSV Applications (Units / M$)

Lithography equipment market forecasts for 3D-TSV Applications (Units / M$)

Electroplating equipment market forecasts for 3D-TSV Applications (Units / M$)

Temporary bonding equipment market forecasts for 3D-TSV Applications (Units / M$)

Grinding / Thinning equipment market forecasts for 3D-TSV Applications (Units / M$)

Test / Metrology-Inspection equipment market forecasts for 3D-TSV Applications (Units / M$)

Coating / Deposition equipment market forecasts for 3D-TSV Applications (Units / M$)

Advanced Materials Market forecasts details for 3D-TSV Applications (M$)

Photo-Resist Materials Market forecasts for 3-D TSV applications (in Liter / M$)

Detailed breakdown for Pads - Micro bumps thick plating / Wafer Level Bonding / Dielectric Passivation layer / Etch Mask / UBM & RDL patterning / Black Resist Coating applications

Temporary Adhesives market forecasts for 3-D TSV applications (in liters – sheet m2 / M$). Detailed breakdown for Temporary Wafer Bonding (Tapes-Wax -Glues) / Dicing tape materials

Gas market forecasts for 3-D TSV applications (in Liter / M$)

Advanced Substrate Market forecasts for 3-D TSV applications (in wafer / M$)

Detailed breakdown for Glass support carrier wafer / Glass capping wafers / Silicon capping wafers

Specific Chemistries Market forecasts for 3D-TSV Applications (in wafer eq. / M$)

Detailed breakdown for Seed - Barrier / Electroplating / Stripper – Remove / Slurries chemistries

And more...

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