Polyurethane Chemicals and Products in Asia-Pacific 2010 - 4th Edition
IAL, January 2011
IAL is pleased to announce the forthcoming publication of a new edition of its report on the Markets for Polyurethane Chemicals and Products in Asia-Pacific. This will again be a three volume report covering the major areas in the Asia-Pacific region.
Each volume describes three distinct markets within the overall region in detail, whilst the headline data relating to total production and raw material consumption will be collated and summarised in a single volume Executive Summary, along with a worksheet covering the numerical data.
The geographical coverage is as follows:
- Far East – China, South Korea, Japan & Taiwan
- India
- South East Asia & Australia – Indonesia, Malaysia, Philippines, Singapore, Thailand & Rest of SEA
The three volumes cover markets that are at different stages of development, with a variety of opportunities for raw material and equipment suppliers. The Chinese market continues to develop, in both domestic demand and exports, with expanding raw material capacity, whilst other markets in the Far East are technically developed and fairly mature.
PU production in the smaller markets of South East Asia is growing because of competitive labour costs compared to China and increased levels of foreign investment. These emerging markets continue to develop and offer good growth opportunities and in some cases the advantages of easier trading conditions when compared to China India has the world’s second largest population after China, and has the world’s second highest growth rate for PU production, with aims of becoming a major global automotive and footwear manufacturer. However, infrastructure problems and taxes still hamper market growth.
1. INTRODUCTION
1.1 SCOPE OF STUDY
1.2 METHODOLOGY
1.3 UNITS OF VOLUME
1.4 FORMULATIONS
1.4.1 Flexible Foam
1.4.2 Rigid Foam
1.4.3 Coatings
1.4.4 Adhesives & Sealants
1.4.5 Elastomers
1.5 ABBREVIATIONS
2. MARKET SUMMARY AND FORECAST TO 2014
2.1 TOTAL EAST ASIA PU PRODUCTION AND RELATED RAW MATERIAL CONSUMPTION 2009-2014
2.2 TOTAL EAST ASIA PU PRODUCTION BY COUNTRY, 2009-2014
2.3 TOTAL EAST ASIA PU RAW MATERIAL CONSUMPTION BY COUNTRY, 2009-2014
2.4 HISTORICAL DATA
2.5 SUMMARY OF TRENDS AND ISSUES AFFECTING THE POLYURETHANE INDUSTRY IN EAST ASIA
3. RAW MATERIALS
3.1 INTRODUCTION
3.2 MDI
3.2.1 MDI Producers
3.3 TDI
3.3.1 TDI Producers
3.4 ALIPHATIC ISOCYANATES
3.4.1 Producers of Aliphatic Isocyanates
3.5 POLYOLS
3.5.1 Polyether Polyol Producers
3.5.2 Graft Copolymer Polyols
3.5.3 Producers of Polyester Polyols
3.5.4 Producers of PTMEG Polyols
3.5.5 Bio-based Polyols
3.5.6 Polyol Precursors – Propylene Oxide
3.6 TRENDS AND ISSUES AFFECTING RAW MATERIAL PRODUCTION
3.6.1 Isocyanates
3.6.2 Polyols
4. MARKET REVIEW BY PU PRODUCT
4.1 FLEXIBLE FOAM
4.1.1 Flexible Slabstock
Trends and Issues Affecting Flexible Slabstock Production
Major Producers of Flexible Polyether Slabstock
Major Producers of Flexible Polyester Slabstock
4.1.2 Flexible Moulded Foam
Trends and Issues Affecting Moulded Foam Production
Major Producers of Moulded Flexible Foam for Transport Seating
Major Producers of Integral Skin Foam
Major Producers of Semi-Rigid Foam
Major Producers of Moulded Foam Automotive Components
4.2 RIGID FOAM
4.2.1 Sandwich Panels
Trends and Issues Affecting Production of Rigid PU Sandwich Panels
Major Producers of Sandwich Panels in East Asia
4.2.2 Refrigeration
Trends and Issues Affecting Production of Rigid Foam for Domestic and Commercial Refrigeration
Major Manufacturers of Refrigerators and Freezers
4.2.3 Rigid Sprayed Foam
4.2.4 Pipe-in-Pipe Insulation (Pre-insulated Pipe)
Trends and Issues Affecting Production of Rigid PU foam for Pipe-in-pipe Insulation
Major Producers of Pipe-in-pipe Insulation
4.2.5 Rigid Foam Slabstock
Trends and Issues Affecting the Production of Slabstock
4.3 COATINGS
Trends and Issues Affecting Production and Consumption of PU Coatings
Major Producers of Polyurethane Coatings
4.4 ADHESIVES & SEALANTS
Trends and Issues Affecting the Production of Adhesives and Sealants
Major Producers of Adhesives and Sealants
4.5 ELASTOMERS
4.5.1 Solid Elastomers
Trends and Issues Affecting Production of Solid Elastomers
Major Producers of Cast Elastomers
Major Producers of RIM/RRIM
Major Producers of Thermoplastic Polyurethane Elastomers
Major Producers of Elastomeric Fibres
4.5.2 Microcellular Elastomers
Trends and Issues Affecting Production of Microcellular Elastomers for Footwear
Major Producers of Microcellular Elastomers for Footwear
Leading Manufacturers of Technical Elastomers
4.5.3 Synthetic Leather
Trends and Issues Affecting the Production of PU Synthetic Leather
4.5.4 Major Producers of PU Synthetic Leather and PU Resin
5. MAJOR END-USE MARKETS FOR POLYURETHANE
5.1 BUILDING & CONSTRUCTION
5.1.1 Industry Overview
5.1.2 Production of Polyurethane for Construction Applications
5.1.3 Trends and Issues Affecting the Building & Construction Industry
5.2 AUTOMOTIVE
5.2.1 Trends & Issues Affecting the Automotive Industry
5.3 REFRIGERATION
5.3.1 Trends and Issues Affecting the Refrigeration Industry
5.4 FOOTWEAR
5.4.1 Trends and Issues Affecting the Footwear Industry
5.5 FURNITURE AND BEDDING
Major Trends & Issues Affecting the Furniture & Bedding Market
6. DIRECTORY OF RAW MATRIAL SUPPLIERS
6.1 MANUFACTURERS OF ISOCYANATES
6.1.1 China
6.1.2 Hong Kong
6.1.3 Japan
6.1.4 South Korea
6.1.5 Taiwan
6.2 LEADING MANUFACTURERS OF POLYOLS
6.2.1 China
6.2.2 Japan
6.2.3 South Korea
6.2.4 Taiwan
7. SOURCES OF INFORMATION
7.1 CHEMICALS AND PLASTICS ASSOCIATIONS
7.1.1 China
7.1.2 Japan
7.2 PAINTS & COATINGS ASSOCIATIONS
7.2.1 China
7.2.2 Japan
7.2.3 South Korea
7.2.4 Taiwan
7.3 ADHESIVES & SEALANTS ASSOCIATIONS
7.3.1 China
7.3.2 Japan
7.3.3 Taiwan
7.4 FOOTWEAR INDUSTRY ASSOCIATIONS
7.4.1 China
7.4.2 Japan
7.5 AUTOMOTIVE INDUSTRY ASSOCIATIONS
7.5.1 China
7.5.2 Japan
7.5.3 South Korea
7.5.4 Taiwan
7.6 REFRIGERATION INDUSTRY ASSOCIATIONS
7.6.1 China
7.6.2 Japan
7.6.3 South Korea
7.6.4 Taiwan
7.7 CONSTRUCTION INDUSTRY ASSOCIATIONS
7.7.1 China
7.7.2 Japan
7.7.3 South Korea
7.8 FURNITURE AND BEDDING INDUSTRY ASSOCIATIONS
7.8.1 China
7.8.2 Japan
7.8.3 South Korea
7.8.4 Taiwan
TABLE OF TABLES
1. INTRODUCTION
1.1 SCOPE OF STUDY
1.2 METHODOLOGY
1.3 UNITS OF VOLUME
1.4 FORMULATIONS
Flexible Foam: Raw Material Formulations Used (%)
Rigid Foam: Raw Material Formulations Used (%)
PU Coatings: Raw Material Formulations Used (%)
PU Adhesives & Sealants: Raw Material Formulations Used (%)
PU Elastomers: Raw Material Formulations Used (%)
1.5 ABBREVIATIONS
Polyurethane Abbreviations and General Terms
2. MARKET SUMMARY AND FORECAST TO 2014
2.1 TOTAL EAST ASIA PU PRODUCTION AND RELATED RAW MATERIAL CONSUMPTION
2009-2014
Total Production of all PU Products and Related Raw Material Consumption in East Asia, 2009 (Tonnes)
Forecast Total Production of all PU Products and Related Raw Material Consumption in East Asia, 20
(Tonnes)
Total Production of all PU Products and Related Raw Material Consumption in East Asia, 2009-2014 (% Growth
p.a.)
2.2 TOTAL EAST ASIA PU PRODUCTION BY COUNTRY, 2009-2014
Total Production of PU Products by Sector & Country, 2009 (Tonnes)
Forecast Production of PU Products by Sector & Country, 2014 (Tonnes)
Total Production of PU Products by Sector & Country, 2009-2014 (% Growth p.a.)
2.3 TOTAL EAST ASIA PU RAW MATERIAL CONSUMPTION BY COUNTRY, 2009-2014
Total PU Raw Material Consumption in East Asia by Country, 2009 (Tonnes)
Total Forecast PU Raw Material Consumption in East Asia by Country, 2014 (Tonnes)
Total PU Raw Material Consumption in East Asia by Country, 2009-2014 (% Growth p.a.)
2.4 HISTORICAL DATA
Total Polyurethane Production in East Asia, by Country, 1990-2014 (Tonnes)
Changes in PU Market Breakdown by Product Type in East Asia, 2003 & 2009 (Tonnes)
2.5 SUMMARY OF TRENDS AND ISSUES AFFECTING THE POLYURETHANE INDUSTRY IN
EAST ASIA
3. RAW MATERIALS
3.1 INTRODUCTION
Polyurethane Raw Material Capacity in East Asia, 2003-2014 (Tonnes)
Estimated Polyurethane Raw Material Production in East Asia, 2009-2014 (Tonnes)
3.2 MDI
Demand for MDI in East Asia, 2009 (Tonnes)
Forecast Demand for MDI in East Asia, 2014 (Tonnes)
Demand for MDI in East Asia, 2009-2014 (% CAGR)
MDI Production Capacity in East Asia, 2009 (Tonnes)
Forecast MDI Capacity Expansions in East Asia by 2014 (Tonnes)
3.3 TDI
Demand for TDI in East Asia, 2009-2014 (Tonnes & % CAGR)
TDI Production Capacity, East Asia, 2009 (Tonnes)
Possible TDI Capacity Expansions by 2014 in East Asia (Tonnes)
3.4 ALIPHATIC ISOCYANATES
Demand for Aliphatic Isocyanates in East Asia, 2009 (Tonnes)
Forecast Demand for Aliphatic Isocyanates in East Asia, 2014 (Tonnes)
Demand for Aliphatic Isocyanates in East Asia, 2009-2014 (% Growth p.a.)
Aliphatic Isocyanate Production Capacity in East Asia, 2009 (Tonnes)
Aliphatic Isocyanate Production Capacity in East Asia, 2014 (Tonnes)
3.5 POLYOLS
Estimated Supply and Demand for Polyols in East Asia, 2009-2014 (Tonnes)
Demand for Polyols in East Asia by Country & Type, 2009 (Tonnes)
Forecast Demand for Polyols in East Asia by Country & Type, 2014 (Tonnes)
Demand for Polyols in East Asia by Country & Type, 2009-2014 (% Growth p.a.)
Polyether Polyol Production Capacity in East Asia, 2009 (Tonnes)
Possible Expansion of Polyether Polyol Production Capacity in East Asia, 2014 (Tonnes)
Producers of Graft Copolymer Polyols in East Asia, 2009 & 2014 (Tonnes)
Polyester Polyol Production Capacity in East Asia, 2009 & 2014 (Tonnes)
PTMEG Production Capacity in East Asia, 2009 & 2014 (Tonnes)
3.6 TRENDS AND ISSUES AFFECTING RAW MATERIAL PRODUCTION
4. MARKET REVIEW BY PU PRODUCT
4.1 FLEXIBLE FOAM
Total Production of Flexible Foam in East Asia by Product Type, by Country, 2009 (Tonnes)
Forecast Total Production of Flexible Foam in East Asia by Product Type, by Country, 2014 (Tonnes)
Growth in Flexible Foam Production in East Asia, by Type and Country, 2009-2014 (% Growth p.a.)
Major Producers of Polyether Slabstock in East Asia, 2009
Major Producers of Polyester Slabstock in East Asia, 2009
Capacity and Production of Major Flexible Slabstock Manufacturers in China, 2009 (Tonnes)
Typical Foam Density for Automotive Seating by OEM (kg/m3)
Use of Moulded Foam in Transport Seating per Vehicle (kg)
Patterns of TDI/MDI Usage in Moulded Automotive Seat Foam in East Asia, 2009 (Tonnes & %)
Forecast Patterns of TDI/MDI Usage in Moulded Automotive Seat Foam in East Asia, 2014 (Tonnes & %)
Major Automotive Seating Manufacturers in East Asia, 2009
Producers of Integral Skin Foam Components for Automotive & Furniture Applications in East Asia, 2009
Producers of Semi-Rigid Foam in East Asia, 2009
Major Producers of Moulded Foam Components for Automotive Industry and Furniture in East Asia, 2009
4.2 RIGID FOAM
Total Production of Rigid Foam in East Asia by Product Type and Country, 2009 (Tonnes)
Forecast Production of Rigid Foam in East Asia by Product Type and Country, 2014 (Tonnes)
Growth in Rigid Foam Production in East Asia by Type and Country, 2009-2014 (% Growth p.a.)
Major Producers of Rigid PU Sandwich Panels in East Asia, 2009
Capacity and Production of Major Continuous Sandwich Panel Manufacturers in China, 2009 (m2)
Major Manufacturers of Domestic Refrigerators & Freezers in East Asia, 2009
Leading Manufacturers of Commercial Refrigerators, Freezers and Chillers in East Asia, 2009
Major Producers of Rigid Sprayed Foam Products in East Asia, 2009
Major Producers of Pipe-in-pipe Insulation/Pre-insulated Pipe in East Asia, 2009
Major Producers of Rigid Foam Slabstock in East Asia, 2009
4.3 COATINGS
PU Coatings Production and Growth in East Asia, 2003– 2009 (Tonnes)
Total Production of PU Coatings in East Asia by Type & Country, 2009 (Tonnes)
Forecast Production of PU Coatings in East Asia by Type & Country, 2014 (Tonnes)
Growth in PU Coating Production in East Asia by Type & Country, 2009-2014 (% Growth p.a.)
Major Producers of PU Coatings in East Asia, 2009
4.4 ADHESIVES & SEALANTS
Production of PU Adhesives & Sealants in East Asia by Country, 2009 (Tonnes)
Forecast Production of PU Adhesives & Sealants in East Asia by Country, 2014 (Tonnes)
Growth in PU Adhesive & Sealant Production in East Asia by Country, 2009-2014 (% Growth p.a.)
Major Producers of Adhesives and Sealants in East Asia, 2009
4.5 ELASTOMERS
Production of PU Elastomers in East Asia by Product & Country, 2009 (Tonnes)
Forecast Production of PU Elastomers in East Asia by Product & Country, 2014 (Tonnes)
Growth in PU Elastomer Production in East Asia by Product & Country, 2009-2014 (% Growth p.a.)
Major Cast Elastomer Suppliers in East Asia, 2009
Major RIM/RRIM Suppliers in East Asia, 2009
Major Thermoplastic Polyurethane Elastomer Suppliers in East Asia by Country, 2009
Capacity of Major Thermoplastic Polyurethane Producers in East Asia, 2009 (Tonnes)
Major Elastomeric Fibre Producers in East Asia by Country, 2009 (Tonnes)
Capacity of Major Elastomeric Fibre Producers in East Asia, 2009 (Tonnes)
Major Producers of Microcellular Elastomers for Footwear in East Asia, 2009
Capacity of Major PU System Suppliers for Footwear in East Asia, 2009 (Tonnes pa)
Manufacturers of Technical Polyurethane Elastomers in East Asia, 2009
Major Producers of PU Synthetic Leather in East Asia, 2009
Capacity of Major PU System Suppliers for Synthetic Leathers in East Asia, 2009 (Tonnes pa)
5. MAJOR END-USE MARKETS FOR POLYURETHANE
5.1 BUILDING & CONSTRUCTION
Production of Polyurethane Construction Materials in East Asia by Type, 2009 & 2014 (Tonnes & % Growth pa)
Production of PU Foam for Sandwich Panels for Construction Applications in East Asia, 2009-2014 (Tonnes &
% Growth pa)
Production of Sprayed PU Foam for the Construction Industry in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of OCF for Construction Applications in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of Slabstock Foams for Construction Applications in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of PU Floor Coatings in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of PU Waterproof Coatings in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of PU Adhesives for Construction Applications in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of PU Sealants for Construction Applications in East Asia, 2009-2014 (Tonnes & % Growth pa)
5.2 AUTOMOTIVE
Total Vehicle Production in East Asia by Country, 2009 (Units)
Forecast Total Vehicle Production in East Asia by Country, 2014 (Units)
Production of Motorcycles in East Asia, 2009-2014 (Units)
Leading Vehicle Manufacturers in East Asia, 2009
Leading Motorcycle Manufacturers in East Asia, 2009
Production of Polyurethane for the Automotive Industry in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of PU Moulded Foam for Transport Seating in East Asia by Country, 2009-2014 (Tonnes & % Growth pa)
Major Automotive Seating Manufacturers in East Asia, 2009
Production of Automotive Semi-Rigid PU Foam in East Asia by Country, 2009-2014 (Tonnes & % Growth pa)
Manufacturers of Instrument Panels in East Asia, 2009
Production of Automotive Integral Skin PU Foam in East Asia by Country, 2009-2014 (Tonnes & % Growth pa)
Manufacturers of Steering Wheels in East Asia, 2009
Production of Automotive Acoustic Insulation in East Asia by Country, 2009-2014 (Tonnes & % Growth pa)
5.3 REFRIGERATION
Estimated Production of Refrigerators and Freezers in East Asia, 2009–2014 (Units & % Growth pa)
Estimated Production of Commercial Refrigerators and Freezers in East Asia, 2009-2014 (Units & % Growth pa)
Estimated Production of Refrigerated Containers in East Asia, 2009-2014 (TEU)
Production of Refrigerated Vehicles in East Asia, 2009-2014 (Units)
Production of PU Rigid Foam for the Manufacture of Commercial Refrigerators & Freezers in East Asia, 2009-
2014 (Tonnes & % Growth pa)
Production of PU Rigid Foam for Sandwich Panels used in Refrigerated Transportation and Cold Storage in East Asia, 2009-2014 (Tonnes & % Growth pa)
5.4 FOOTWEAR
Footwear Production in East Asia, 2009-2014 (Million Pairs & % Growth pa)
Production of PU Microcellular Elastomers for Shoe Soles in East Asia, 2009-2014 (Tonnes)
Production of Major PU System Suppliers for Footwear in East Asia, 2009 (Tonnes)
Production of Major Synthetic Leather Resin Manufacturers in East Asia, 2009 (Tonnes)
5.5 FURNITURE AND BEDDING
Production of PU Flexible Slabstock for Furniture & Bedding in East Asia, 2009-2014 (Tonnes & % Growth pa)
Production of PU Flexible Moulded Foam for Furniture & Bedding in East Asia, 2009-2014 (Tonnes & % Growth pa)
6. DIRECTORY OF RAW MATRIAL SUPPLIERS
6.1 MANUFACTURERS OF ISOCYANATES
6.2 LEADING MANUFACTURERS OF POLYOLS
7. SOURCES OF INFORMATION
7.1 CHEMICALS AND PLASTICS ASSOCIATIONS
7.2 PAINTS & COATINGS ASSOCIATIONS
7.3 ADHESIVES & SEALANTS ASSOCIATIONS
7.4 FOOTWEAR INDUSTRY ASSOCIATIONS
7.5 AUTOMOTIVE INDUSTRY ASSOCIATIONS
7.6 REFRIGERATION INDUSTRY ASSOCIATIONS
7.7 CONSTRUCTION INDUSTRY ASSOCIATIONS
7.8 FURNITURE AND BEDDING INDUSTRY ASSOCIATIONS
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