AS 9003A-2012 Inspection and Test Quality and Procedure Manual

Quality Control Systems & Services, January 2013, Pages: 175

This all-in-one AS 9003A-2012 Inspection and Test Quality and Procedure Manual addresses and contains all standard requirements in the form of quality policies, objectives, procedures and methods (see list of tables) including a set of ready to use control forms to meet standard and certification requirements.

A proven step by step instruction guide is included that will aid in the implementation process. In addition an easy to use audit checklist is included which makes it easy to monitor the implementation process and helps to measure the state of implementation to prepare you for certification audit.
The documented policies, procedure and methods are based on the most current best manufacturing and inspection and test practices that are used in the aerospace and manufacturing industry and are easy to read and to implement.

This Quality and Procedure Manual is designed to be used by Aerospace as well commercial manufacturing companies.

Table of Contents:

Inspection and Test Quality Systems (4)
General Requirements (4.1)
Documentation Requirements (4.2)
Quality Manual (4.2.1)
Control of Documents (4.2.2)
Control of Records (4.2.3)

Management Responsibility (5)
Management Representative (5.1)
Resource Management (6)
Human Resources (6.1)
Work Environment (6.2)

Product Realization (7)
Planning of Product Realization (7.1)
Configuration Management (7.1.1)
Customer related Processes (7.2)
Design and Development (7.3-Not applicable)
Purchasing (7.4)
Purchasing Process/Selection and Control of Suppliers (7.4.1)
Purchasing Information (7.4.2)
Verification of Purchased Product (7.4.3)
Production (7.5)
Control of Production (7.5.1)
Production Process Verification (7.5.1.1)
Control of Production Process Changes (7.5.1.2)
Identification and Traceability (7.5.2)
Preservation of Product (7.5.3)
Control of Monitoring and Measuring Equipment (7.6)

Measurement, Analysis, and Improvement (8)
Monitoring and Measurement of Product (8.1)
Control of Nonconforming Product (8.2)
Corrective Action (8.3)
Internal Audit (8.4)

List of Tables:



Management of Quality System Documentation:
Table of Contents of Clauses, Policies and Procedures
Table of Contents of Forms
Quality Manual Approval List
Quality Manual Circulation List
Quality Manual Revision List
List of Authorized Approvers of Controlled Documents

Product Realization Planning and Review:
Functional- Organization Chart with Key Processes
Assigned Work Order/Job-Number Log
Process Feasibility (Risk Management) Review Checklist
Work and Control Operations Flow Chart (Product Realization)
Job/Shop Traveler (Product Realization Planning)



Customer Purchase Order/Contract Review:
Order/Contract Review Stamp
Order/Contract/Amendment Review Log

Calibration:
Calibration Records for Instrument, Measurement & Test (IMT) Equipment
Calibration Recall Schedule for (IMT) Equipment
Calibration Evaluation (Non Conformance) Records
Calibration Certification Label
Out of Calibration Control Label
For Reference Only Control Label

Inspection and Test Records:
Inspection and Test Report (for First Article, In-Process and Final Inspection)
Receiving Inspection Log

Nonconformance Control:
Nonconformance, Preventive and Corrective Action Report
Nonconformance Log (Summarizing NCR's)

Drawing Review and Control Log:
Drawing Review and Release Stamp
Engineering Change Order (ECO) Stamp
Drawing Configuration and Engineering Change (ECO) Control Log
Document Obsolete Stamp

Purchasing and Shipping:
In House Purchase Order-(P.O.) Document
In House (C & C) Certificate of Conformance

Identification:
Acceptance Tag
Repair/Rework Tag
Rejection Tag



Supplier Control:
Supplier Quality Audit - Questioner
Supplier Quality Performance Evaluation and Rating
Approved Supplier Log
Supplier Corrective Action Request



Production Equipment Inventory Control:
Production Machining Equipment Inventory and Preventive Maintenance Log
Tools and Check-Fixtures Inventory and Preventive Maintenance Log
Preventive Maintenance Control Label



Stock Room and Storage Control:
Stockroom Item and Shelf Life Log
Shelf Life Item Control Label



Inspection and Control Stamps:
Inspection Stamp Log (and assigned Signatures and Initials)
Job Completed/Ready for Shipment Control Stamp



Training:
Employee Orientation Checklist
Employee Job Description
Employee carried out Training Log
Employee Training Plan and Schedule



Internal Auditing:
Internal Auditing Planning and Audit Schedule
Internal Audit Checklist
Internal Audit Results and Corrective Action

Quality Policy with Objectives
Four Level System Documentation (Pyramid) Chart

List of Figures:
Order/Contract Review Stamp, Drawing Review and Release Stamp, Engineering Change Order Stamp, Inspection Stamp/Signature Log, Obsolete Document Stamp.

This all-in-one AS 9003A-2012 Inspection and Test Quality and Procedure Manual contains the complete documented standard requirements in the form of quality policies and objectives, procedures and methods (see list of table) including a set of ready to use control forms to meet standard and certification requirements. A proven step by step instruction guide to help in the implementation process as well as an easy to use audit checklist is included which makes it easy to monitor the implementation process and helps to measure the state of quality system implementation to prepare you for system certification.

These documented interactive and in sequence described policies and objectives, procedure and methods s are based on the most current manufacturing and inspection and test practices that are used presently in the aerospace industry; they are easy to read and to implement.

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