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Cutting Tools—World Markets, End-Users & Competitors: 2005-2010 Analysis & Forecasts - 4 Vols

Dedalus Consulting Inc, March 2011, Pages +: 500

This four volume report analyzes the global market for cutting tools by total consumption value, demand trends, end-user markets, applications and competitors. Products covered include: solid tools and indexable inserts; milling, turning and drilling tools. Grades include carbide, ceramic, cermet, cBN/PcBN, diamond and steel. Products are analyzed by country and end-use markets. Market trends and forecasts are provided for the years 2010-2015. Historical data is also presented for the years 2004-2009 allowing for an in-depth analysis of the development of this market over a ten year period.

The report is presented in four volumes and contains over 500 pages and 500 tables and charts of vital information on the cutting tools market. The Four Volumes are:

VOLUME I: INDUSTRY OVERVIEW

VOLUME II: GLOBAL CUTTING TOOLS INDUSTRY ANALYSIS BY PRODUCT

VOLUME III: END-USER INDUSTRY ANALYSIS BY COUNTRY

VOLUME IV: COMPETITIVE ANALYSIS OF PRODUCERS

Scope of Coverage

Product Types

Milling Tools

- End/Face Milling
- Slotting/Slitting
- Plunge Milling
- Contouring
- Profiling
- Threading
- Micromachining

Turning Tools

- ISO Turning
- Parting/Grooving
- Threading
- Profiling
- Micromachining

Drilling Tools

- Standard Depth Drilling
- Deep Hole Drilling
- Threading
- Micromachining

Other Cutting Tools
(e.g., reamers, taps, burrs, etc.)

Tool Types

- Indexable Inserts
- Solid Cutting Tools

Cutting Tool Grades Covered

- Cemented (Tungsten) Carbides
- High-Speed Steel (HSS)
- Ceramics
- Cermets
- cBN/PcBN
- Diamond Tools

End-User Industries Covered

- Aerospace
- Alternative Energy
- Automotive
- Chemical Processing
- Communications
- Construction
- Defense/Military
- Electronic
- General Machining
- Medical/Research
- Mining
- Moldmaking
- Oil & Gas
- Paper & Pulp Industry
- Power Generation
- Other

Workpiece Materials Covered

- Cast Irons
- Carbon Steels
- Stainless Steels
- High-Temperature/Super Alloys
- Hardened Materials
- Non-Ferrous Metals
- Non-Metallics

Geographic Coverage

Each cutting tools market is specifically broken down by each of the following geographic regions:

- China
- United States
- Germany
- Japan
- Korea
- Italy
- France
- Taiwan
- United Kingdom
- Brazil
- Russia
- CIS
- India
- Spain
- Other EU
- Other NAFTA
- Other Europe
- Other Asia/Pacific
- Other Latin America
- Rest of World

Timeframe

- 2010 base year
- 2011 Estimated based on performance through August Februart
- Forecasts: 2011-2018

VOLUME 1: Executive Summary

Section One: Technology Overview

Global Technological Environment

- International Standards
- ANSI Standards
- ISO (International Standards Organization) Standards
- JIS, AFNOR, BSI, DIN, UNI, SACS and CAM

Product Definitions

- Indexable Inserts
- General Terminology
- Geometry
- Coatings
- Solid Cutting Tools
- Milling Tools
- Turning Tools
- Drilling Tools
- Micromachining Tools
- Other Tools (e.g., reamers, burrs, etc.)

Cutting Tool Selection

- Application Definition
- Specifications
- Workpiece Material Evaluation

Advances in General Machining Processes

- Cutting Tool versus Machine Tool Development
- Knowledge Gap: Education on Tool Selection and
- Machine Capability
- Consultant Tool Specialists Create Cottage Industry
- Impact of Advances in Cutting Tool Grade Technology
- Adjusting to Ceramic versus Tungsten Carbide Tooling
- Impacts of Advances in Workpiece Material
- Automotive Industry Increases Use of Aluminum
- Aerospace Industry and Hardened Materials
- Developments in Machine Tool Design and Construction
- Quick-Change Tooling
- Multitasking Lathes
- Modular Tooling
- High-Speed Machining
- Coolant Based Machining
- Dry Machining
- Environmental Impact
- Hard Turning
- Powder Metallurgy

Developments in Cutting Tool Grades

- Cutting Tool Grade Technology
- Trends in General Materials Science
- Sintered Tools
- Brazed Tools
- Insert Technology Overview
- General Terminology
- Insert Geometry

Coatings Overview

- Coatings: Changing the Face of Tooling
- Nanostructured Materials Coatings
- Ceramic Coatings
- TiN, TiCN, TiC, TiCN, TiAlN
- Diamond Coatings
- Advances in Coatings Technology
- TiAL Black and gold developments
- Diamond-like-carbon (DLC) Developments
- Nanostructured Materials
- Impact on Tooling and Productivity
- Coatings Processes
- CVD (Chemical Vapor Deposition)
- PVD (Physical Vapor Deposition)
- Developments in Coatings Technology

Technology Outlook

- Cutting Tool Technology on the Horizon
- Advances in Materials Science Offer Both Challenges and Measurable Productivity Gains
- Nanostructured Materials
- Ultrafine Grain (Micrograin) Carbides
- Ceramics
- Increasing Productivity with New Designs

Section Two: Market Overview

Global Cutting Tools Market Overview

- Total Demand by Country for Cutting Tools ($MM): 2010-2015
- Trends & Forecasts in Cutting Tool Consumption
- Factors Affecting Cutting Tool Demand
- Global Industry Trends
- Cutting Tool versus Machine Tool Development
- World Machining Industry by Product Type ($MM): 2010-2015
- Machine Tools Industry Overview
- Global Demand ($MM) for Machine Tools by Region and Type: 2010-2015
- Trends & Forecasts
- Machine Tool Design and Productivity

Technological Drivers

- Shifts in Manufacturing Technology
- Material Advances Increase Efficiency
- General Machining
- High-Speed Machining
- Definition
- What are the economic benefits?
- Impact on Tooling
- Milling/Turning
- Screw Machining
- Swiss Style
- Quick-Changing
- Multitasking Lathe Concept
- Impacts of Advances in Workpiece Material
- Super Alloys
- Productivity and Manufacturing Research

Techniques in Weathering a Down Market and Slow Recovery

- Cutting Tool Producer Strategies in Reducing Costs
- Machine Shop Strategies in Reducing Costs
- Offsetting Increasing Labor Costs
- Reduction of Energy Costs
- Machine Tool Selection
- Trends in Machine Tool Productivity Designs
- Impacts of Just-In-Time Practices
- Economics of Machining
- Economics of High-Speed Machining
- Economic Benefits of Dry Machining

Supply Chain Analysis

- Raw Materials
- Tungsten
- Cobalt
- Tantalum
- High-speed steel
- Ceramics
- Aluminum oxide
- Silicon carbide
- Cubic Boron Nitride (CBN)
- PCD Diamond
- Blanks
- Coatings

Regional Market Data and Analysis

- Global Demand ($MM) for Cutting Tools by Region: 2010-2015
- Regional Trends
- High growth markets in a slow global economy
- Developing Nations versus Mature Economies
- Manufacturing Trends by Country

Distribution Channels

- Global Demand ($MM) by Distribution Channel: 2010-2015
- Distributors
- Direct to the End-User
- Value Added Resellers

Pricing

- Average Selling Price by Product Type
- End-User Industry Pricing Analysis
- Pricing Trends by Country

Cutting Tool Grade Trends

- Product Grade Overview
- Global Demand ($MM) for Cutting Tools by Grade: 2010-2015
- Carbide Tools
- Ceramic Tools
- Advantages of Ceramic Tools
- Solid Ceramic Tools, Alumina
- SiC (silicon carbide), SiN (silicon nitride)
- SiC Whisker Reinforced Tools
- CMC (ceramic matrix composites)
- Cermet Tools
- CBN/PCBN Tools
- Diamond Tools
- General Conclusions
- Machining Non-Metallic Materials
- Plastics
- Carbon Fiber Reinforced Plastics (CFRPs)
- Ceramic Composites
- High-growth Markets

Micromachining

- Global Demand ($MM) for Micromachined Tools: 2010-2015
- Advances and Market Growth in Small-Part Machining
- Custom Tool Market

Tool Type

- Global Demand ($MM) for Cutting Tools by Product Type — Milling, Turning, Drilling & Other: 2010-2015
- Product Trends by Type
- Global Demand ($MM) for Cutting Tools by Type — Solid versus Indexable Tooling: 2010-2015
- Advances in Insert Design and Application
- Trends in Solid versus Indexable Tooling
- Interchangeable Tip Drills

Workpiece Material

- Global Demand ($MM) for Cutting Tools by Workpiece Material: 2010-2015
- End-User Trends by Workpiece Material

End-User Analysis

- Total Demand for Cutting Tools ($MM) by End-User Industry: 2010-2015
- Statistics & Overall Market
- Percentage GDP
- Growth Levels
- High growth markets in a slow global economy
- Key Sectors
- Production Capabilities
- End-User Trends by Workpiece Material
- Key Producers by Industry
- Government Regulation/Associations

Relevant Legislation

- Waste Removal
- Coolant Use and Disposal
- Work Environment

Competitive Environment

- Competitive Market Factors (e.g., pricing, product development...)
- Supplier Sales and Market Share ($MM)
- Marketing Strategies
- General Conclusions

Industry Trends & Forecasts

- Cycles of Growth and Decline
- High-growth Markets (CAGR by Year)

VOLUME II: Global Cutting Tools Industry Analysis By Product

Section Three: Milling

General Market Trends

Global Demand ($MM) by Country

Tool Type: Solid, Indexable

Milling Tool Market by Product Type

- Global Demand ($MM) for Milling Tools by Type: 2010-2015
- End/Face Milling
- Slotting/Slitting
- Plunge Milling
- Contouring
- Profiling
- Threading
- Micromachining

Workpiece Material

Cutting Tool Grade

End-User Analysis

World Competitive Environment

Industry Trends and Forecasts by Product Type

Section Four: Turning Tools

General Market Trends

Global Demand ($MM) by Country

Tool Type: Indexable

Turning Tool Market by Product Type

- Global Demand ($MM) for Turning Tools by Type: 2010-2015
- ISO Turning
- Parting/Grooving
- Threading
- Profiling
- Micromachining

Workpiece Material

Cutting Tool Grade

- Superalloy Turning & Insert Design

End-User Analysis

World Competitive Environment

Industry Trends and Forecasts by Product Type

Section Five: Drilling Tools

General Market Trends

Global Demand ($MM) by Country

Trends by Region

Tool Type: Solid, Indexable, Interchangeable Tip

Trends in Indexable Drilling

The Interchangeable Tip Drill: Is it the Ultimate Solution?

Drilling Tool Market by Product Type

- Standard Depth Drilling
- Deep Hole Drilling
- Threading
- Micromachining

Workpiece Material

Cutting Tool Grade

End-User Analysis

World Competitive Environment

Industry Trends and Forecasts by Product Type

VOLUME III : End-User Industry Analysis By Country

Sections Three to Twenty-Two

Each Country is Analyzed in Detail by the Following Criteria:

- General Market Conditions
- Developments in Machining
- Total Demand by Country for Cutting Tools ($MM): 2010-2015
- Key Market Trends by End-User Industry
- Country Analysis by Tool Type
- Analysis by Product Type
- Competitive Environment
- Industry Trends and Forecasts

Countries Covered:

- Section Three: China
- Section Four: United States
- Section Five: Germany
- Section Six: Japan
- Section Seven: Korea
- Section Eight: Italy
- Section Nine: France
- Section Ten: Taiwan
- Section Eleven: United Kingdom
- Section Twelve: Brazil
- Section Thirteen: Russia
- Section Fourteen: CIS
- Section Fifteen: India
- Section Sixteen: Spain
- Section Seventeen: Other EU
- Section Eighteen: Other NAFTA
- Section Nineteen: Other Europe
- Section Twenty: Other Asia/Pacific
- Section Twenty-One: Other Latin America
- Section Twenty-Two: Rest of World

VOLUME IV : Competitive Analysis of Producers

Section Three: Competitive Environment

- Competitive Market Factors (e.g., pricing, product development...)
- Supplier Sales and Market Share ($MM)
- Marketing Strategies
- General Conclusions

- China
- United States
- Germany
- Japan
- Korea
- Italy
- France
- Taiwan
- United Kingdom
- Brazil
- Russia
- CIS
- India
- Spain
- Other EU
- Other NAFTA
- Other Europe
- Other Asia/Pacific
- Other Latin America
- Rest of World

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