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Machine Condition Monitoring System Market By Component, By Deployment Mode, By Monitoring Technique, By End User: Global Opportunity Analysis and Industry Forecast, 2023-2032

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    Report

  • 290 Pages
  • September 2023
  • Region: Global
  • Allied Market Research
  • ID: 5916314
The global machine condition monitoring system market is anticipated to reach $5,377.8 million by 2032, growing from $ 2,600.0 million in 2022 at a CAGR of 7.9% from 2023 to 2032.

Machine Condition Monitoring Systems (MCMS) are used to evaluate and monitor the condition and performance of industrial machinery and equipment. MCMS's major purpose is to discover probable flaws, defects, or anomalies in machinery early on, allowing maintenance staff to take proactive actions before equipment breakdowns occur. Machine condition monitoring systems find applications in various industries, including manufacturing, energy, oil & gas, transportation, and others. They contribute to increased operational efficiency, reduced maintenance costs, enhanced safety, and improved overall equipment reliability.

The increasing use of predictive maintenance of machinery by organizations is a primary driver of the machine condition monitoring system market growth. The primary difference between condition monitoring and predictive maintenance is that condition monitoring is concerned with tracking machine conditions in real time, whereas predictive maintenance is concerned with identifying errors before they occur. Predictive maintenance is quickly gaining recognition in organizations all around the world due to the benefits it delivers. It is only performed when plant machinery requires repairs to prevent impending failures, allowing for the required, cost-effective downtime to be planned at an appropriate moment. In addition, the rapid global expansion of digitization and broad increase in the development of numerous industries, including oil & gas, automotive, aerospace, military, and medical, are major factors boosting the global market growth. Furthermore, the growing prevalence and popularity of the Internet of Things (IoT) has led to a notable shift towards enabling communication among numerous devices. In addition, the adoption and integration of smart machines by key market stakeholders is driving increased efficiency and informed decision-making, thus boosting market growth.

Condition monitoring requires highly skilled workers to operate cutting-edge equipment and software. Technical expertise is essential for system optimization, software upgrades, system networking, data transports, and others. Therefore, current resources need to be trained to run new systems. This might lead to a skills gap between current and trained workers. Lack of trained resources may cause industrial plant operators to be cautious to accept new technology. Emerging countries continue to struggle with the efficient adoption of machine condition monitoring systems and next-level manufacturing due to a scarcity of skilled data analysts. All these factors are projected to restrict the market revenue growth during the forecast period.

The continuously rising population, the use of technologies such as wireless communication in heating, ventilation, and air conditioning (HVAC) is expected to grow dramatically. This is able to increase the demand for monitoring the condition of connected machines in order to ensure the efficient functioning of the entire system, hence driving the expansion of the machine conditioning monitoring system market. Furthermore, the trend of Industry 4.0 or smart factories, as well as the move from predictive to preventative maintenance, are projected to contribute to the growth of the machine condition monitoring market during the forecast period. In addition, technology advances such as direct communication processes, increase in low-cost advanced machine condition monitoring systems, and quick processing functionalities are expected to create opportunities in the global machine condition monitoring system market.

The COVID-19 pandemic had a significant impact on the market for machine condition monitoring system. Plant closures and supply chain disruptions had a global impact on the process and manufacturing industries. There was reduced production of hardware components of machine condition monitoring systems and suspension of commercial & industrial activities.. As a result of these efforts, remote supervision and operational management of manufacturing and processing units have become vital. Companies operating in numerous industries opted not to implement new machine condition monitoring systems during the outbreak due to the economic crisis. The machine condition monitoring market is gaining pace as the economy continues to improve and the need for remote operations grows, leading to the requirement for highly automated systems that require less human supervision.

The key players profiled in this report include Amphenol, Inc., Meggitt PLC, Parker Hannifin Corporation, National Instruments Corporation, Honeywell International Inc., Rockwell Automation, Inc., Analog Devices, Inc., Emerson Electric Co., SKF AB, and General Electric. The market players are continuously striving to achieve a dominant position in this competitive market using strategies such as collaborations and acquisitions.

Key Benefits For Stakeholders

  • This report provides a quantitative analysis of the market segments, current trends, estimations, and dynamics of the machine condition monitoring system market analysis from 2022 to 2032 to identify the prevailing machine condition monitoring system market opportunities.
  • The market research is offered along with information related to key drivers, restraints, and opportunities.
  • Porter's five forces analysis highlights the potency of buyers and suppliers to enable stakeholders make profit-oriented business decisions and strengthen their supplier-buyer network.
  • In-depth analysis of the machine condition monitoring system market segmentation assists to determine the prevailing market opportunities.
  • Major countries in each region are mapped according to their revenue contribution to the global market.
  • Market player positioning facilitates benchmarking and provides a clear understanding of the present position of the market players.
  • The report includes the analysis of the regional as well as global machine condition monitoring system market trends, key players, market segments, application areas, and market growth strategies.

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  • Market share analysis of players at global/region/country level
  • SWOT Analysis

Key Market Segments

By Component

  • Software
  • Hardware

By Deployment Mode

  • On-premises
  • Cloud

By Monitoring Technique

  • Thermography
  • Corrosion Monitoring
  • Vibration Monitoring
  • Ultrasound Emission
  • Motor Current Analysis
  • Oil Analysis

By End User

  • Automotive
  • Oil and Gas
  • Power Generation
  • Chemicals
  • Metals and Mining
  • Aerospace and Defense
  • Food and Beverages
  • Others

By Region

  • North America
  • U.S.
  • Canada
  • Mexico
  • Europe
  • Germany
  • UK
  • France
  • Spain
  • Italy
  • Rest of Europe
  • Asia-Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia
  • Rest of Asia-Pacific
  • LAMEA
  • Brazil
  • Saudi Arebia
  • United Arab Emirates
  • South Africa
  • Rest of LAMEA
  • Key Market Players
  • Rockwell Automation, Inc.
  • SKF
  • National Instruments Corporation
  • Analog Devices, Inc.
  • Meggitt PLC
  • General Electric
  • Amphenol, Inc.
  • Honeywell International Inc.
  • Baker Huges
  • Emerson Electric Co.

 

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Table of Contents

CHAPTER 1: INTRODUCTION
1.1. Report description
1.2. Key market segments
1.3. Key benefits to the stakeholders
1.4. Research Methodology
CHAPTER 2: EXECUTIVE SUMMARY
2.1. CXO Perspective
CHAPTER 3: MARKET OVERVIEW
3.1. Market definition and scope
3.2. Key findings
3.3. Porter’s five forces analysis
3.4. Market dynamics
3.5. Average Selling Price
3.6. Market Share Analysis
3.7. Brand Share Analysis
3.8. Trade Data Analysis
3.9. Product Consumption
3.10. Value Chain Analysis
3.11. Regulatory Guidelines
3.12. Key Regulation Analysis
3.13. Reimbursement Scenario
3.14. Patent Landscape
CHAPTER 4: MACHINE CONDITION MONITORING SYSTEM MARKET, BY COMPONENT
4.1. Overview
4.2. Hardware
4.3. Software
CHAPTER 5: MACHINE CONDITION MONITORING SYSTEM MARKET, BY DEPLOYMENT MODE
5.1. Overview
5.2. On-premises
5.3. Cloud
CHAPTER 6: MACHINE CONDITION MONITORING SYSTEM MARKET, BY MONITORING TECHNIQUE
6.1. Overview
6.2. Thermography
6.3. Corrosion Monitoring
6.4. Vibration Monitoring
6.5. Ultrasound Emission
6.6. Motor Current Analysis
6.7. Oil Analysis
CHAPTER 7: MACHINE CONDITION MONITORING SYSTEM MARKET, BY END USER
7.1. Overview
7.2. Automotive
7.3. Oil and Gas
7.4. Power Generation
7.5. Chemicals
7.6. Metals and Mining
7.7. Aerospace and Defense
7.8. Food and Beverages
7.9. Others
CHAPTER 8: MACHINE CONDITION MONITORING SYSTEM MARKET, BY REGION
8.1. Overview
8.2. North America
8.3. Europe
8.4. Asia-Pacific
8.5. LAMEA
CHAPTER 9: COMPETITIVE LANDSCAPE
9.1. Introduction
9.2. Top winning strategies
9.3. Product Mapping of Top 10 Player
9.4. Competitive Dashboard
9.5. Competitive Heatmap
9.6. Top player positioning, 2022
CHAPTER 10: COMPANY PROFILES
10.1. Rockwell Automation, Inc.
10.2. SKF
10.3. National Instruments Corporation
10.4. Analog Devices, Inc.
10.5. Meggitt PLC
10.6. General Electric
10.7. Amphenol, Inc.
10.8. Honeywell International Inc.
10.9. Baker Huges
10.10. Emerson Electric Co.
List of Tables
Table 01. Global Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 02. Machine Condition Monitoring System Market for Hardware, by Region, 2022-2032 ($ Million)
Table 03. Machine Condition Monitoring System Market for Software, by Region, 2022-2032 ($ Million)
Table 04. Global Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 05. Machine Condition Monitoring System Market for On-Premises, by Region, 2022-2032 ($ Million)
Table 06. Machine Condition Monitoring System Market for Cloud, by Region, 2022-2032 ($ Million)
Table 07. Global Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 08. Machine Condition Monitoring System Market for Thermography, by Region, 2022-2032 ($ Million)
Table 09. Machine Condition Monitoring System Market for Corrosion Monitoring, by Region, 2022-2032 ($ Million)
Table 10. Machine Condition Monitoring System Market for Vibration Monitoring, by Region, 2022-2032 ($ Million)
Table 11. Machine Condition Monitoring System Market for Ultrasound Emission, by Region, 2022-2032 ($ Million)
Table 12. Machine Condition Monitoring System Market for Motor Current Analysis, by Region, 2022-2032 ($ Million)
Table 13. Machine Condition Monitoring System Market for Oil Analysis, by Region, 2022-2032 ($ Million)
Table 14. Global Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 15. Machine Condition Monitoring System Market for Automotive, by Region, 2022-2032 ($ Million)
Table 16. Machine Condition Monitoring System Market for Oil and Gas, by Region, 2022-2032 ($ Million)
Table 17. Machine Condition Monitoring System Market for Power Generation, by Region, 2022-2032 ($ Million)
Table 18. Machine Condition Monitoring System Market for Chemicals, by Region, 2022-2032 ($ Million)
Table 19. Machine Condition Monitoring System Market for Metals and Mining, by Region, 2022-2032 ($ Million)
Table 20. Machine Condition Monitoring System Market for Aerospace and Defense, by Region, 2022-2032 ($ Million)
Table 21. Machine Condition Monitoring System Market for Food and Beverages, by Region, 2022-2032 ($ Million)
Table 22. Machine Condition Monitoring System Market for Others, by Region, 2022-2032 ($ Million)
Table 23. Machine Condition Monitoring System Market, by Region, 2022-2032 ($ Million)
Table 24. North America Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 25. North America Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 26. North America Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 27. North America Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 28. North America Machine Condition Monitoring System Market, by Country, 2022-2032 ($ Million)
Table 29. U.S. Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 30. U.S. Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 31. U.S. Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 32. U.S. Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 33. Canada Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 34. Canada Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 35. Canada Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 36. Canada Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 37. Mexico Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 38. Mexico Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 39. Mexico Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 40. Mexico Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 41. Europe Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 42. Europe Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 43. Europe Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 44. Europe Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 45. Europe Machine Condition Monitoring System Market, by Country, 2022-2032 ($ Million)
Table 46. Germany Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 47. Germany Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 48. Germany Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 49. Germany Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 50. UK Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 51. UK Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 52. UK Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 53. UK Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 54. France Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 55. France Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 56. France Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 57. France Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 58. Spain Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 59. Spain Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 60. Spain Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 61. Spain Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 62. Italy Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 63. Italy Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 64. Italy Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 65. Italy Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 66. Rest of Europe Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 67. Rest of Europe Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 68. Rest of Europe Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 69. Rest of Europe Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 70. Asia-Pacific Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 71. Asia-Pacific Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 72. Asia-Pacific Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 73. Asia-Pacific Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 74. Asia-Pacific Machine Condition Monitoring System Market, by Country, 2022-2032 ($ Million)
Table 75. China Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 76. China Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 77. China Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 78. China Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 79. Japan Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 80. Japan Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 81. Japan Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 82. Japan Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 83. India Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 84. India Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 85. India Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 86. India Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 87. South Korea Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 88. South Korea Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 89. South Korea Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 90. South Korea Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 91. Australia Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 92. Australia Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 93. Australia Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 94. Australia Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 95. Rest of Asia-Pacific Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 96. Rest of Asia-Pacific Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 97. Rest of Asia-Pacific Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 98. Rest of Asia-Pacific Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 99. LAMEA Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 100. LAMEA Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 101. LAMEA Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 102. LAMEA Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 103. LAMEA Machine Condition Monitoring System Market, by Country, 2022-2032 ($ Million)
Table 104. Brazil Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 105. Brazil Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 106. Brazil Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 107. Brazil Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 108. Saudi Arebia Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 109. Saudi Arebia Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 110. Saudi Arebia Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 111. Saudi Arebia Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 112. United Arab Emirates Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 113. United Arab Emirates Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 114. United Arab Emirates Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 115. United Arab Emirates Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 116. South Africa Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 117. South Africa Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 118. South Africa Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 119. South Africa Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 120. Rest of LAMEA Machine Condition Monitoring System Market, by Component, 2022-2032 ($ Million)
Table 121. Rest of LAMEA Machine Condition Monitoring System Market, by Deployment Mode, 2022-2032 ($ Million)
Table 122. Rest of LAMEA Machine Condition Monitoring System Market, by Monitoring Technique, 2022-2032 ($ Million)
Table 123. Rest of LAMEA Machine Condition Monitoring System Market, by End-user, 2022-2032 ($ Million)
Table 124. Rockwell Automation, Inc.: Key Executives
Table 125. Rockwell Automation, Inc.: Company Snapshot
Table 126. Skf: Key Executives
Table 127. Skf: Company Snapshot
Table 128. National Instruments Corporation: Key Executives
Table 129. National Instruments Corporation: Company Snapshot
Table 130. Analog Devices, Inc.: Key Executives
Table 131. Analog Devices, Inc.: Company Snapshot
Table 132. Meggitt plc: Key Executives
Table 133. Meggitt plc: Company Snapshot
Table 134. General Electric: Key Executives
Table 135. General Electric: Company Snapshot
Table 136. Amphenol, Inc.: Key Executives
Table 137. Amphenol, Inc.: Company Snapshot
Table 138. Honeywell International Inc.: Key Executives
Table 139. Honeywell International Inc.: Company Snapshot
Table 140. Baker Huges: Key Executives
Table 141. Baker Huges: Company Snapshot
Table 142. Emerson Electric Co.: Key Executives
Table 143. Emerson Electric Co.: Company Snapshot
List of Figures
Figure 01. Machine Condition Monitoring System Market, 2022-2032
Figure 02. Segmentation of Machine Condition Monitoring System Market, 2022-2032
Figure 03. Top Investment Pockets in Machine Condition Monitoring System Market (2023-2032)
Figure 04. Bargaining Power of Suppliers
Figure 05. Bargaining Power of Buyers
Figure 06. Threat of Substitution
Figure 07. Threat of Substitution
Figure 08. Competitive Rivalry
Figure 09. Global Machine Condition Monitoring System Market: Drivers, Restraints and Opportunities
Figure 10. Regulatory Guidelines: Machine Condition Monitoring System Market
Figure 11. Impact of Key Regulation: Machine Condition Monitoring System Market
Figure 12. Patent Analysis by Company
Figure 13. Patent Analysis by Country
Figure 14. Machine Condition Monitoring System Market, by Component, 2022 and 2032 (%)
Figure 15. Comparative Share Analysis of Machine Condition Monitoring System Market for Hardware, by Country 2022 and 2032 (%)
Figure 16. Comparative Share Analysis of Machine Condition Monitoring System Market for Software, by Country 2022 and 2032 (%)
Figure 17. Machine Condition Monitoring System Market, by Deployment Mode, 2022 and 2032 (%)
Figure 18. Comparative Share Analysis of Machine Condition Monitoring System Market for On-Premises, by Country 2022 and 2032 (%)
Figure 19. Comparative Share Analysis of Machine Condition Monitoring System Market for Cloud, by Country 2022 and 2032 (%)
Figure 20. Machine Condition Monitoring System Market, by Monitoring Technique, 2022 and 2032 (%)
Figure 21. Comparative Share Analysis of Machine Condition Monitoring System Market for Thermography, by Country 2022 and 2032 (%)
Figure 22. Comparative Share Analysis of Machine Condition Monitoring System Market for Corrosion Monitoring, by Country 2022 and 2032 (%)
Figure 23. Comparative Share Analysis of Machine Condition Monitoring System Market for Vibration Monitoring, by Country 2022 and 2032 (%)
Figure 24. Comparative Share Analysis of Machine Condition Monitoring System Market for Ultrasound Emission, by Country 2022 and 2032 (%)
Figure 25. Comparative Share Analysis of Machine Condition Monitoring System Market for Motor Current Analysis, by Country 2022 and 2032 (%)
Figure 26. Comparative Share Analysis of Machine Condition Monitoring System Market for Oil Analysis, by Country 2022 and 2032 (%)
Figure 27. Machine Condition Monitoring System Market, by End-user, 2022 and 2032 (%)
Figure 28. Comparative Share Analysis of Machine Condition Monitoring System Market for Automotive, by Country 2022 and 2032 (%)
Figure 29. Comparative Share Analysis of Machine Condition Monitoring System Market for Oil and Gas, by Country 2022 and 2032 (%)
Figure 30. Comparative Share Analysis of Machine Condition Monitoring System Market for Power Generation, by Country 2022 and 2032 (%)
Figure 31. Comparative Share Analysis of Machine Condition Monitoring System Market for Chemicals, by Country 2022 and 2032 (%)
Figure 32. Comparative Share Analysis of Machine Condition Monitoring System Market for Metals and Mining, by Country 2022 and 2032 (%)
Figure 33. Comparative Share Analysis of Machine Condition Monitoring System Market for Aerospace and Defense, by Country 2022 and 2032 (%)
Figure 34. Comparative Share Analysis of Machine Condition Monitoring System Market for Food and Beverages, by Country 2022 and 2032 (%)
Figure 35. Comparative Share Analysis of Machine Condition Monitoring System Market for Others, by Country 2022 and 2032 (%)
Figure 36. Machine Condition Monitoring System Market by Region, 2022 and 2032 (%)
Figure 37. U.S. Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 38. Canada Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 39. Mexico Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 40. Germany Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 41. UK Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 42. France Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 43. Spain Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 44. Italy Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 45. Rest of Europe Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 46. China Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 47. Japan Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 48. India Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 49. South Korea Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 50. Australia Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 51. Rest of Asia-Pacific Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 52. Brazil Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 53. Saudi Arebia Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 54. United Arab Emirates Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 55. South Africa Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 56. Rest of LAMEA Machine Condition Monitoring System Market, 2022-2032 ($ Million)
Figure 57. Top Winning Strategies, by Year
Figure 58. Top Winning Strategies, by Development
Figure 59. Top Winning Strategies, by Company
Figure 60. Product Mapping of Top 10 Players
Figure 61. Competitive Dashboard
Figure 62. Competitive Heatmap: Machine Condition Monitoring System Market
Figure 63. Top Player Positioning, 2022

Executive Summary

According to the report, the machine condition monitoring system market was valued at $2.6 billion in 2022, and is estimated to reach $5.4 billion by 2032, growing at a CAGR of 7.9% from 2023 to 2032.

Machine Condition Monitoring Systems (MCMS) utilize sensors and data analysis to assess machinery condition in real-time. By detecting glitches and irregularities, MCMS enable predictive maintenance, minimizing downtime and preventing equipment failures. These systems enhance operational efficiency and reliability across industries by providing early fault detection and actionable insights.

Rising adoption of Industry 4.0, increasing need for minimizing human involvement in predictive maintenance, and rising knowledge about the advantages of installing machine condition monitoring systems are projected to drive the machine condition monitoring system market growth during the forecast period. Industry 4.0 depends on automation and computer learning, including real-time information processing, to upgrade industrial plant operations. This has led to an increase in computerized manufacturing technologies to improve operational efficiencies, including digital analytics, automation, and commercial IoT. Furthermore, applying predictive management in Industry 4.0 offers significant opportunities for a wide range of companies. Analyzing equipment data to identify & plan maintenance and reduce outages is part of the machine condition management process. This advancement allows for the examination of equipment operation and the prediction of failure possibilities. All these factors are predicted to drive the market growth during the forecast period.

However, the widespread adoption of machine condition monitoring systems faces challenges. Initial implementation costs, including sensor installation and software integration, can be substantial. In addition, integrating machine condition monitoring systems into existing processes requires training and change management. The complex nature of data interpretation and the need for skilled analysts pose further hurdles. Furthermore, small businesses with limited resources may find these constraints to be significant barriers that hinder their capacity to fully leverage the potential of machine condition monitoring systems (MCMS) technology.

Expansion of the digitalization across the globe due to increasing population and rising demand has affected the growth of the market. There is a significant growth seen in the development of oil & gas, manufacturing, food & beverages, automotive, medical, aerospace & defense, and marine industries which has boosted the growth of the market. Machine monitoring is done in each hardware and software components to avoid the upcoming future problems in the machine. There are a number of developed technologies in this digitalized world. Rising usage of cloud computing and Internet of Things is also projected to create growth opportunities in the market. In addition, Industry 4.0 supports connected devices, creating the way for improved interaction, real-time optimization, and new manufacturing processes. Factors such as increased production efficiency and productivity, real-time asset implementation, and decreased downtime are projected to accelerate Industry 4.0 adoption, generating multiple opportunities for market players.

The machine condition monitoring systems market share is segmented on the basis of component, deployment mode, monitoring technique, end user, and region. By component, the market is divided into hardware and software. By deployment mode, the market is classified into on-premises and cloud. By monitoring technique, the market is classified into vibration monitoring, thermography, corrosion monitoring, oil analysis, ultrasound emission, and motor current analysis. By end user, the market is classified into automotive, oil & gas, power generation, chemicals, metals & mining, aerospace & defense, food & beverages, and others. By region, the market is analyzed across North America, Europe, Asia-Pacific, and LAMEA.

The key players profiled in the machine condition monitoring system market report include Amphenol, Inc., Meggitt PLC, Parker Hannifin Corporation, National Instruments Corporation, Honeywell International Inc., Rockwell Automation, Inc., Analog Devices, Inc., Emerson Electric Co., SKF AB, and General Electric.

The report offers a comprehensive analysis of the global machine condition monitoring system market trends by thoroughly studying different aspects of the market including major segments, market statistics, market dynamics, regional market outlook, investment opportunities, and top players working towards the growth of the market. The report also highlights on the present scenario and upcoming trends & developments that are contributing toward the growth of the market. Moreover, restraints and challenges that hold power to obstruct the market growth are also profiled in the report along with the Porter’s five forces analysis of the market to elucidate factors such as competitive landscape, bargaining power of buyers and suppliers, threats of new players, and emergence of substitutes in the market.

Impact of COVID-19 on the Global Machine Condition Monitoring System Industry

The COVID-19 pandemic had a significant impact on the machine condition monitoring systems market. While certain industries reduced capital expenditure due to economic uncertainties, others increased their reliance on predictive maintenance enabled by machine condition monitoring systems.

The pandemic impacted supply chains leading to delays in production and delivery of MCMS components. As industries gradually recovered, the emphasis on operational efficiency and cost optimization is expected to sustain the demand for these systems.

Post COVID-19 requirement for fully autonomous systems with minimum human administration is driving the market, which is expanding in line with the gradual recovery of the economies worldwide and the growth in demand for distant operations. Furthermore, the growing adoption of Industry 4.0 due to the increase in need for real-time machine monitoring is likely to generate attractive market development prospects in the upcoming years.

Key Findings of the Study

Based on component, the hardware sub-segment emerged as the global leader in 2022 and the software sub-segment is anticipated to be the fastest growing during the forecast period.

Based on deployment type, the on-premises sub-segment emerged as the global leader in 2022 and the cloud sub-segment is predicted to show the fastest growth in the upcoming years.

Based on monitoring technique, the vibration monitoring sub-segment emerged as the global leader in 2022 and the tomography sub-segment is predicted to show the fastest growth in the upcoming years.

Based on end user, the power generation sub-segment emerged as the global leader in 2022 and the automotive sub-segment is predicted to show the fastest growth in the upcoming years

Based on region, North America registered the highest market share in 2022 and Asia-Pacific is predicted to show the fastest growth in the upcoming years.

Companies Mentioned

  • Rockwell Automation, Inc.
  • SKF
  • National Instruments Corporation
  • Analog Devices, Inc.
  • Meggitt PLC
  • General Electric
  • Amphenol, Inc.
  • Honeywell International Inc.
  • Baker Huges
  • Emerson Electric Co.

Methodology

The analyst offers exhaustive research and analysis based on a wide variety of factual inputs, which largely include interviews with industry participants, reliable statistics, and regional intelligence. The in-house industry experts play an instrumental role in designing analytic tools and models, tailored to the requirements of a particular industry segment. The primary research efforts include reaching out participants through mail, tele-conversations, referrals, professional networks, and face-to-face interactions.

They are also in professional corporate relations with various companies that allow them greater flexibility for reaching out to industry participants and commentators for interviews and discussions.

They also refer to a broad array of industry sources for their secondary research, which typically include; however, not limited to:

  • Company SEC filings, annual reports, company websites, broker & financial reports, and investor presentations for competitive scenario and shape of the industry
  • Scientific and technical writings for product information and related preemptions
  • Regional government and statistical databases for macro analysis
  • Authentic news articles and other related releases for market evaluation
  • Internal and external proprietary databases, key market indicators, and relevant press releases for market estimates and forecast

Furthermore, the accuracy of the data will be analyzed and validated by conducting additional primaries with various industry experts and KOLs. They also provide robust post-sales support to clients.

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