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Aircraft Systems: Mechanical, Electrical and Avionics Subsystems Integration, 3rd Edition
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Description: |
This third edition of Aircraft Systems represents a timely update of the Aerospace Series’ successful and widely acclaimed flagship title. Moir and Seabridge present an in-depth study of the general systems of an aircraft – electronics, hydraulics, pneumatics, emergency systems and flight control to name but a few - that transform an aircraft shell into a living, functioning and communicating flying machine. Advances in systems technology continue to alloy systems and avionics, with aircraft support and flight systems increasingly controlled and monitored by electronics; the authors handle the complexities of these overlaps and interactions in a straightforward and accessible manner that also enhances synergy with the book’s two sister volumes, Civil Avionics Systems and Military Avionics Systems.
Aircraft Systems, 3rd Edition is thoroughly revised and expanded from the last edition in 2001, reflecting the significant technological and procedural changes that have occurred in the interim – new aircraft types, increased electronic implementation, developing markets, increased environmental pressures and the emergence of UAVs. Every chapter is updated, and the latest technologies depicted. It offers an essential reference tool for aerospace industry researchers and practitioners such as aircraft designers, fuel specialists, engine specialists, and ground crew maintenance providers, as well as a textbook for senior undergraduate and postgraduate students in systems engineering, aerospace and engineering avionics. |
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Contents: |
Foreword Series Preface About the Authors Acknowledgements List of Abbreviations Introduction Systems Integration Systems Interaction
1 Flight Control Systems 1.1 Introduction 1.2 Principles of Flight Control 1.3 Flight Control Surfaces 1.4 Primary Flight Control 1.5 Secondary Flight Control 1.6 Commercial Aircraft 1.6.1 Primary Flight Control 1.6.2 Secondary Flight Control 1.7 Flight Control Linkage Systems 1.7.1 Push-Pull Control Rod System 1.7.2 Cable and Pulley System 1.8 High Lift Control Systems 1.9 Trim and Feel 1.9.1 Trim 1.9.2 Feel 1.10 Flight Control Actuation 1.10.1 Simple Mechanical/Hydraulic Actuation 1.10.2 Mechanical Actuation with Electrical Signalling 1.10.3 Multiple Redundancy Actuation 1.10.4 Mechanical Screwjack Actuator 1.10.5 Integrated Actuator Package (IAP) 1.10.6 Advanced Actuation Implementations 1.11 Civil System Implementations 1.11.1 Top-Level Comparison 1.11.2 Airbus Implementation 1.12 Fly-By-Wire Control Laws 1.13 A380 Flight Control Actuation 1.14 Boeing 777 Implementation 1.15 Interrelationship of Flight Control, Guidance and Flight Management
2 Engine Control Systems 2.1 Introduction 2.1.1 Engine/Airframe Interfaces 2.2 Engine Technology and Principles of Operation 2.3 The Control Problem 2.3.1 Fuel Flow Control 2.3.2 Air Flow Control 2.3.3 Control Systems 2.3.4 Control System Parameters 2.3.5 Input Signals 2.3.6 Output Signals 2.4 Example Systems 2.5 Design Criteria 2.6 Engine Starting 2.6.1 Fuel Control 2.6.2 Ignition Control 2.6.3 Engine Rotation 2.6.4 Throttle Levers 2.6.5 Starting Sequence 2.7 Engine Indications 2.8 Engine Oil Systems 2.9 Engine Offtakes 2.10 Reverse Thrust 2.11 Engine Control on Modern Civil Aircraft
3 Fuel Systems 3.1 Introduction 3.2 Characteristics of Fuel Systems 3.3 Description of Fuel System Components 3.3.1 Fuel Transfer Pumps 3.3.2 Fuel Booster Pumps 3.3.3 Fuel Transfer Valves 3.3.4 Non-Return Valves (NRVs) 3.4 Fuel Quantity Measurement 3.4.1 Level Sensors 3.4.2 Fuel Gauging Probes 3.4.3 Fuel Quantity Measurement Basics 3.4.4 Tank Shapes 3.4.5 Fuel Properties 3.4.6 Fuel Quantity Measurement Systems 3.4.7 Fokker F50/F100 System 3.4.8 Airbus A320 System 3.4.9 ‘Smart' Probes 3.4.10 Ultrasonic Probes 3.5 Fuel System Operating Modes 3.5.1 Pressurisation 3.5.2 Engine Feed 3.5.3 Fuel Transfer 3.5.4 Refuel/Defuel 3.5.5 Vent Systems 3.5.6 Use of Fuel as a Heat Sink 3.5.7 External Fuel Tanks 3.5.8 Fuel Jettison 3.5.9 In-Flight Refuelling 3.6 Integrated Civil Aircraft Systems 3.6.1 Bombardier Global Express 3.6.2 Boeing 777 3.6.3 A340-500/600 Fuel System 3.7 Fuel Tank Safety 3.7.1 Principles of Fuel Inerting 3.7.2 Air Separation Technology 3.7.3 Typical Fuel Inerting System 3.8 Polar Operations – Cold Fuel Management 3.8.1 Minimum Equipment List (MEL) 3.8.2 Cold Fuel Characteristics 3.8.3 Fuel Temperature Indication
4 Hydraulic Systems 4.1 Introduction 4.2 Hydraulic Circuit Design 4.3 Hydraulic Actuation 4.4 Hydraulic Fluid 4.5 Fluid Pressure 4.6 Fluid Temperature 4.7 Fluid Flow Rate 4.8 Hydraulic Piping 4.9 Hydraulic Pumps 4.10 Fluid Conditioning 4.11 Hydraulic Reservoir 4.12 Warnings and Status 4.13 Emergency Power Sources 4.14 Proof of Design 4.15 Aircraft System Applications 4.15.1 The Avro RJ Hydraulic System 4.15.2 The BAE SYSTEMS Hawk 200 Hydraulic System 4.15.3 Tornado Hydraulic System 4.16 Civil Transport Comparison 4.16.1 Airbus A320 4.16.2 Boeing 767 4.17 Landing Gear Systems 4.17.1 Nose Gear 4.17.2 Main Gear 4.17.3 Braking Anti-Skid and Steering 4.17.4 Electronic Control 4.17.5 Automatic Braking 4.17.6 Multi-Wheel Systems 4.17.7 Brake Parachute
5 Electrical Systems 5.1 Introduction 5.1.1 Electrical Power Evolution 5.2 Aircraft Electrical System 5.3 Power Generation 5.3.1 DC Power Generation 5.3.2 AC Power Generation 5.3.3 Power Generation Control 5.4 Primary Power Distribution 5.5 Power Conversion and Energy Storage 5.5.1 Inverters 5.5.2 Transformer Rectifier Units (TRUs) 5.5.3 Auto-Transformers 5.5.4 Battery Chargers 5.5.5 Batteries 5.6 Secondary Power Distribution 5.6.1 Power Switching 5.6.2 Load Protection 5.7 Typical Aircraft DC System 5.8 Typical Civil Transport Electrical System 5.9 Electrical Loads 5.9.1 Motors and Actuation 5.9.2 DC Motors 5.9.3 AC Motors 5.9.4 Lighting 5.9.5 Heating 5.9.6 Subsystem Controllers and Avionics Systems 5.9.7 Ground Power 5.10 Emergency Power Generation 5.10.1 Ram Air Turbine 5.10.2 Backup Power Converters 5.10.3 Permanent Magnet Generators (PMGs) 5.11 Recent Systems Developments 5.11.1 Electrical Load Management System (ELMS) 5.11.2 Variable Speed Constant Frequency (VSCF) 5.11.3 270 VDC Systems 5.11.4 More-Electric Aircraft (MEA) 5.12 Recent Electrical System Developments 5.12.1 Airbus A380 Electrical System Overview 5.12.2 A400M 5.12.3 B787 Electrical Overview 5.13 Electrical Systems Displays
6 Pneumatic Systems 6.1 Introduction 6.2 Use of Bleed Air 6.3 Engine Bleed Air Control 6.4 Bleed Air System Indications 6.5 Bleed Air System Users 6.5.1 Wing and Engine Anti-Ice 6.5.2 Engine Start 6.5.3 Thrust Reversers 6.5.4 Hydraulic Systems 6.6 Pitot Static Systems 6.6.1 Innovative Methods of Pitot-Static Measurement
7 Environmental Control Systems 7.1 Introduction 7.2 The Need for a Controlled Environment 7.2.1 Kinetic Heating 7.2.2 Solar Heating 7.2.3 Avionics Heat Loads 7.2.4 Airframe System Heat Loads 7.2.5 The Need for Cabin Conditioning 7.2.6 The Need for Avionics Conditioning 7.3 The International Standard Atmosphere (ISA) 7.4 Environmental Control System Design 7.4.1 Ram Air Cooling 7.4.2 Fuel Cooling 7.4.3 Engine Bleed 7.4.4 Bleed Flow and Temperature Control 7.5 Cooling Systems 7.5.1 Air Cycle Refrigeration Systems 7.5.2 Turbofan System 7.5.3 Bootstrap System 7.5.4 Reversed Bootstrap 7.5.5 Ram Powered Reverse Bootstrap 7.5.6 Vapour Cycle Systems 7.5.7 Liquid Cooled Systems 7.5.8 Expendable Heat Sinks 7.6 Humidity Control 7.7 The Inefficiency of Present Systems 7.8 Air Distribution Systems 7.8.1 Avionics Cooling 7.8.2 Unconditioned Bays 7.8.3 Conditioned Bays 7.8.4 Conditioned Bay Equipment Racking 7.8.5 Ground Cooling 7.8.6 Cabin Distribution Systems 7.9 Cabin Noise 7.10 Cabin Pressurisation 7.11 Hypoxia 7.12 Molecular Sieve Oxygen Concentrators 7.13 g Tolerance 7.14 Rain Dispersal 7.15 Anti-Misting and De-Misting 7.16 Aircraft Icing
8 Emergency Systems 8.1 Introduction 8.2 Warning Systems 8.3 Fire Detection and Suppression 8.4 Emergency Power Sources 8.5 Explosion Suppression 8.6 Emergency Oxygen 8.7 Passenger Evacuation 8.8 Crew Escape 8.9 Computer-Controlled Seats 8.10 Ejection System Timing 8.11 High Speed Escape 8.12 Crash Recorder 8.13 Crash Switch 8.14 Emergency Landing 8.15 Emergency System Testing
9 Rotary Wing Systems 9.1 Introduction 9.2 Special Requirements of Helicopters 9.3 Principles of Helicopter Flight 9.4 Helicopter Flight Control 9.5 Primary Flight Control Actuation 9.5.1 Manual Control 9.5.2 Auto-Stabilisation 9.5.3 Autopilot Modes 9.6 Key Helicopter Systems 9.6.1 Engine and Transmission System 9.6.2 Hydraulic Systems 9.6.3 Electrical System 9.6.4 Health Monitoring System 9.6.5 Specialised Helicopter Systems 9.7 Helicopter Auto-Flight Control 9.7.1 EH 101 Flight Control System 9.7.2 NOTAR Method of Yaw Control 9.8 Active Control Technology 9.9 Advanced Battlefield Helicopter 9.9.1 Target Acquisition and Designator System (TADS)/Pilots Night Vision System (PNVS) 9.9.2 AH-64 C/D Longbow Apache 9.10 Tilt Rotor Systems 9.10.1 Tilt Rotor Concept and Development 9.10.2 V-22 OSPREY 9.10.3 Civil Tilt Rotor
10 Advanced Systems 10.1 Introduction 10.1.1 STOL Manoeuvre Technology Demonstrator (SMTD) 10.1.2 Vehicle Management Systems (VMS) 10.1.3 More-Electric Aircraft 10.1.4 More-Electric Engine 10.2 Stealth 10.2.1 Joint Strike Fighter (JSF) 10.3 Integrated Flight and Propulsion Control (IFPC) 10.4 Vehicle Management System 10.5 More-Electric Aircraft 10.5.1 Engine Power Offtakes 10.5.2 Boeing 787 (More-Electric) Electrical System 10.5.3 More-Electric Hydraulic System 10.5.4 More-Electric Environmental Control System 10.6 More-Electric Actuation 10.6.1 Electro-Hydrostatic Actuators (EHA) 10.6.2 Electro-Mechanical Actuators (EMA) 10.6.3 Electric Braking 10.7 More-Electric Engine 10.7.1 Conventional Engine Characteristics 10.7.2 More-Electric Engine Characteristics 10.8 Impact of Stealth Design 10.8.1 Lockheed F-117A Nighthawk 10.8.2 Northrop B-2 Spirit 10.8.3 Joint Strike Fighter – F-35 Lightning II 10.9 Technology Developments/Demonstrators 10.9.1 Fault Tolerant 270VDC Electrical Power Generation System 10.9.2 Thermal and Energy Management Module 10.9.3 AFTI F-16 Flight Demonstration
11 System Design and Development 11.1 Introduction 11.1.1 Systems Design 11.1.2 Development Processes 11.2 System Design 11.2.1 Key Agencies and Documentation 11.2.2 Design Guidelines and Certification Techniques 11.2.3 Key Elements of the Development Process 11.3 Major Safety Processes 11.3.1 Functional Hazard Analysis (FHA) 11.3.2 Preliminary System Safety Analysis (PSSA) 11.3.3 System Safety Analysis (SSA) 11.3.4 Common Cause Analysis (CCA) 11.4 Requirements Capture 11.4.1 Top-Down Approach 11.4.2 Bottom-Up Approach 11.4.3 Requirements Capture Example 11.5 Fault Tree Analysis (FTA) 11.6 Dependency Diagram 11.7 Failure Modes and Effects Analysis (FMEA) 11.8 Component Reliability 11.8.1 Analytical Methods 11.8.2 In-Service Data 11.9 Dispatch Reliability 11.10 Markov Analysis 11.11 Development Processes 11.11.1 The Product Life Cycle 11.11.2 Concept Phase 11.11.3 Definition Phase 11.11.4 Design Phase 11.11.5 Build Phase 11.11.6 Test Phase (Qualification Phase) 11.11.7 Operate Phase 11.11.8 Disposal or Refurbish 11.11.9 Development Programme 11.11.10 ‘V' Diagram 11.12 Extended Operations (ETOPS)
12 Avionics Technology 12.1 Introduction 12.2 The Nature of Microelectronic Devices 12.2.1 Processors 12.2.2 Memory Devices 12.2.3 Digital Data Buses 12.2.4 A 429 Data Bus 12.2.5 MIL-STD-1553B 12.2.6 ARINC 629 Data Bus 12.2.7 COTS Data Buses 12.3 Data Bus Integration of Aircraft Systems 12.3.1 Experimental Aircraft Programme (EAP) 12.3.2 Airbus A330/340 12.3.3 Boeing 777 12.3.4 Regional Aircraft/Business Jets 12.3.5 A380 Avionics Architecture 12.3.6 Boeing 787 Avionics Architecture 12.3.7 COTS Data Buses – IEEE 1394 12.4 Fibre Optic Buses 12.5 Avionics Packaging Standards 12.5.1 Air Transport Radio (ATR) 12.5.2 Modular Concept Unit (MCU) 12.6 Typical LRU Architecture 12.7 Integrated Modular Avionics
13 Environmental Conditions 13.1 Introduction 13.2 Environmental Factors 13.2.1 Altitude 13.2.2 Temperature 13.2.3 Contamination by Fluids 13.2.4 Solar Radiation 13.2.5 Rain, Humidity, Moisture 13.2.6 Fungus 13.2.7 Salt Fog/Salt Mist 13.2.8 Sand and Dust 13.2.9 Explosive Atmosphere 13.2.10 Acceleration 13.2.11 Immersion 13.2.12 Vibration 13.2.13 Acoustic Noise 13.2.14 Shock 13.2.15 Pyroshock 13.2.16 Acidic Atmosphere 13.2.17 Temperature, Humidity, Vibration, Altitude 13.2.18 Icing/Freezing Rain 13.2.19 Vibro-Acoustic, Temperature 13.2.20 RF Radiation 13.2.21 Lightning 13.2.22 Nuclear, Biological and Chemical 13.3 Testing and Validation Process
Index |
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Author |
About the Authors
Having previously served in the RAF and spent 18 years with Smiths Industries, Ian Moir now runs a successful international independent aerospace consultancy. He has a total of 44 years in the design, development, introduction into service and maintenance of complex integrated systems embracing military and civil applications.
Along with Allan Seabridge he has co-authored 3 successful aerospace titles, and currently serves as series editor for the Aerospace series. Allan Seabridge is Head of Flight Systems Engineering with BAE Systems. He has 36 years experience in aerospace systems engineering, business development and research & development, with major projects worked on including Canberra, Jaguar, Tornado, EAP, Typhoon & Nimrod. Both Moir & Seabridge lecture and serve as external examiners for systems engineering, aerospace & avionics courses at Manchester, Loughborough and UCL. |
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