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Advances on Extrusion Technology and Simulation of Light Alloys


Description: This collection offers a fully representative snapshot of modelling activities as applied to processes involving extrusion. It covers a wide range of topics, grouped into the categories: benchmark, keynotes, material flow and constitutive equations, microstructure, seam welds and process optimization, dies and tools.

The core intent of the collection was to exploit FEM code capabilities and expert-users' knowledge for the purpose of simulating an industrial extrusion process. This work is sure to inspire similar future studies.


Contents: I. Extrusion Benchmark

Extrusion Benchmark 2007 – Benchmark Experiments: Study on Material Flow
Extrusion of a Flat Die
M. Schikorra, L. Donati, L. Tomesani and A.E. Tekkaya

II. Keynotes

Modifications of the Extrusion Process of Magnesium Alloys for Improved
Mechanical Properties
S. Mueller, K. Mueller and W. Reimers

Experimental Techniques to Characterize Large Plastic Deformations in
Unlubricated Hot Aluminum Extrusion
H. Valberg

Innovative Methodologies for the Simulation of Static Recrystallisation during the
Solution Soaking Process of Shape Extrusion
T. Sheppard and X. Velay

III. Material Flow and Constitutive Equations

Flow Front Tracking in ALE/Eulerian Formulation FEM Simulations of
Aluminium Extrusion
A.J. Koopman, H.J.M. Geijselaers and J. Huétink

Numerical Optimization of Bearing Length in Composite Extrusion Processes
T. Kloppenborg, M. Schikorra, M. Schomäcker and A.E. Tekkaya

Recent Developments in the Manufacture of Complex Components by Influencing
the Material Flow during Extrusion
N. Ben Khalifa, D. Becker, M. Schikorra and A.E. Tekkaya

FE Simulation of Extrusion to Produce a Thin-Walled Wide Profile through a
Spreading Pocket Die
G. Fang, J. Zhou, J. Duszczyk and X.K. Wu

Aluminum Rod Extrusion and Material Modeling
P.T. Moe, Y.A. Khan, H. Valberg and S. Støren

Hot Workability and Constitutive Equations of ZM21 Magnesium Alloy
M. El Mehtedi, L. Balloni, S. Spigarelli, E. Evangelista and G.I. Rosen

Constitutive Models for AZ31 Magnesium Alloys
C. Bruni, L. Donati, M. El Mehtedi and M. Simoncini

IV. Microstructure

Insights to Extrusion from Finite Element Modeling
H.J. McQueen and E. Evangelista

Study on Thixo-Extrusion of Semi-Solid Wrought Magnesium Alloy
H. Yan, M.F. Fu, X.C. Tao and H.W. Hu

Microstructure Prediction of Hot-Deformed Aluminium Alloys
L. Donati, J.S. Dzwonczyk, J. Zhou and L. Tomesani

Application of Adaptive Mesh and ALE Method in Simulation of Extrusion of
Aluminum Alloys
T. Kayser, F. Parvizian, C. Hortig and B. Svendsen

V. Seam Welds and Process Optimization

Seam Welds Modeling and Mechanical Properties Prediction in the Extrusion of
AA6082 Alloy
L. Donati and L. Tomesani

A Laboratory Scale Equipment to Relieve Force and Pressure in Cold Extrusion of
Lead Hollow Components
L. Filice, F. Gagliardi and F. Micari

Analysis of Metal Flow through a Porthole Die to Produce a Rectangular Hollow
Profile with Longitudinal Weld Seams
G. Liu, J. Zhou, K. Huang and J. Duszczyk

Simulation-Based Design of Ram Speed Profile for Isothermal Extrusion
L.X. Li, H. Zhang, J. Hu, J. Zhou and J. Duszczyk

Input Parameters Determination for Predicting Ram Speed and Billet Temperature
for the First Billet
M. Sabater, M.L. Garcia-Romeu and J. Ciurana

VI. Dies and Tools

Creep and Fatigue Damage in Hot Work Tools Steels during Copper and
Aluminium Extrusion
C. Sommitsch, T. Wlanis, T. Hatzenbichler and C. Redl

Microscopic Examination of the Fracture Surfaces of an H 13 Hot Extrusion Die
due to Failure at the Initial Usage Stage
D. Tseronis, I.F. Sideris, C. Medrea and I. Chicinas

Simulation of Direct Extrusion Process and Optimal Design of Technological
Parameters Using FEM and Artificial Neural Network
D. Karayel

Numerical Simulation of Combined Forward-Backward Extrusion
B. Grizelj, M. Plancak and B. Barisic

Mechanical Solutions for Hot Forward Extrusion under Plane Strain Conditions by
upper Bound Method
R. Domingo, A.M. Camacho, E.M. Rubio Alvir and M.A. Sebastián Pérez

Different Possibilities of Process Analysis in Cold Extrusion
M. Plancak, B. Barisic and B. Grizelj

A New Low Friction Die Design for Equal Channel Angular Extrusion
T. Canta, D. Frunza, E. Szilagyi and M. Lungu

Modeling Approach for Determination of Backward Extrusion Strain Energy on
AlCu5PbBi
B. Barisic, B. Grizelj and M. Plancak

Author Index

Keyword Index




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