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Worldwide Survey of Flowmeter Users, 2nd Edition


Description: This survey’s purpose is to provide a planning tool for suppliers and users of flowmeter equipment. Knowing the current opinions of a broad cross-section of industry membership is beneficial for suppliers who are product or distribution planning, and for users who are entering a purchase mode. Prior to conducting the survey, we contacted major flowmeter suppliers and asked them for their input in the design of the research. Their recommendations were invaluable in creating the questionnaire and of ensuring that the survey was on-target and directly addressed their information needs. This survey was conducted using a distribution to over 30,000 subscribers of Flow Control magazine, a leading news authority in the flow control and instrumentation industry. Responses were received from a wide range of companies from both the process and non-process control industries.

This survey is global in scope and contains the answers to the most frequently asked questioned, including:

- What is the profile of today’s installed base of flowmeters?
- What flowmeters are end-users planning to purchase?
- What features are users looking for?
- What problems are end-users having with their existing flowmeters?
- What trends are occurring that will change the look of the market in the future?

The main body of the survey results concentrates on the flowmeter market as a whole. In addition, there are three flowmeter types that receive special attention in their own separate chapters which may be ordered independently. These three types are:

- Magnetic
- Vortex
- Differential pressure (DP) and Primary Elements

The complete user survey answers not only the significant questions that apply to any flowmeter, but also the very specific questions that apply to each. For instance, the results describe the applications that each flowmeter supports and the percent of use each of these applications represent. You’ll have statistics on the most popular applications for each flowmeter, as well as the more obscure.

Suppliers who use representatives and distributors as part of their product delivery method can often feel disconnected from their actual customer base. This survey even provides data on where users themselves learn about flowmeters and vendors. Worldwide Survey of Flowmeter Users, 2nd Edition

The following are some of the important issues this user survey addresses and quantifies:

- Installed base of flowmeters by type
- Flowmeter applications by type of flowmeter
- Purchasing expectations for flowmeters
- The features users are looking for in new flowmeters
- Approvals required for flowmeters
- Use of flowmeters for liquid, gas, and steam
- Importance of accuracy, reliability, price, and repeatability in flowmeter selection
- Types of output signals that flowmeters have
- Communication protocols on flowmeters
- Expectations for future use of communication protocols

There’s a flowmeter for every type of flow measurement. Here are the flowmeters types that are covered by this survey:

- Coriolis
- Target
- Differential Pressure
- Thermal
- Magnetic
- Turbine
- Open Channel - Ultrasonic
- Optical
- Variable Area
- Positive Displacement
- Vortex
- Sonar

Not all flowmeters are created equal, and neither are the markets they serve. Below are the industries covered by participants in this study:

- Chemical
- Oil Exploration, Production, and Transportation
- Electric/Power Utilities Transportation
- Food & Beverage
- Pharmaceutical
- Gas Exploration, Production, and Transportation
- Primary Metals
- Pulp & Paper
- HVAC
- Semiconductor
- Metals & Mining
- Water & Wastewater
- Oil & Gas
– Refining - Other

Our end-user studies answer the question, “What do end-users think of a product or technology today, and what do they see as its future?” Being able to see into the minds of potential purchasers is a huge competitive advantage for suppliers, and a tremendous source of comparative data for those doing the buying.

We believe that the Worldwide Survey of Flowmeter Users, 2nd Edition can be a key component of a company’s product strategy, whether they are selling or buying in the marketplace.

We conduct these surveys on a regular basis in order to keep ourselves up-to-date on the latest trends in the markets we serve. It’s one of the best ways we have to remain current, a necessity for a company with a globally distributed clientele. Furthermore, our user surveys are remarkable for their thoroughness, and distinguish us as the only research firm in the industry that conducts them on a routine basis.

It’s no wonder , then, that we have found that users of our surveys – suppliers, large endusers, and academic institutions – have relied upon our solid, independent view of our topics. Our view is always based on the perspectives of not just the manufacturer, but the distributor and end-user as well. That’s our way.

If you believe knowing how users determine their application requirements, what their satisfaction levels are with the products they buy today, and what their purchase plans are for tomorrow, then the Worldwide Survey of Flowmeter Users, 2nd Edition is for you.


Contents: Chapter One: Executive Summary

Overview

1-1 Figure Number

1-1 Profile of Participants 1-3

1-2 Industry Distribution of Participants 1-4

1-3 Installed Base of Flowmeters by Type 1-5

1-4 Liquid, Gas, and Steam Measurement Usage by Percentage of Total Responses 1-5

Chapter Two: Introduction

Overview 2-1

How to Read the Figures in the Report 2-1

Team History and Experience 2-2

Flow Research, Inc 2-3

Flow Research Studies 2-3

Flow Research Instrumentation Articles 2-4

Custom Projects 2-7

Figure Number

2-1 New-Technology and Traditional Technology Flowmeters 2-9

2-2 New-Technology Flowmeters Approved by the Fieldbus Foundation 2-10

Chapter Three: Worldwide Survey of Users of All Types of Flowmeters

Overview 3-1

Profile of Participants: Figures 3-1 to 3-3 3-3

Industry Distribution of Participants: Figures 3-4 and 3-5 3-3

Installed Base of Flowmeters by Type: Figures 3-6 to 3-8 3-3

Flowmeters Purchase or Specified in 2004 and Expected to be Purchased or Specified in 2008: Figures 3-9 to 3-23 3-4

Flowmeters Purchased or Specified by Type: Figures 3-24 and 3-25 3-5

Reasons Given for Shifts in Types and Quantities of Flowmeters Purchased from 2004 to 2008: Figures 3-26 to 3-27 3-6

Use of Different Types of Flowmeters for Liquid, Gas, and Steam Applications: Figures 3-28 to 3-43 3-6

Applications for Flowmeters by Type: Figures 3-44 to 3-57 3-7

Average Purchase Price: Figure 3-58 to 3-60 3-7

Product Features, Characteristics, and Specifications that are Important in Flowmeter Selection: Figures 3-61 to 3-65 3-8

When Buying Flowmeters, Openness to Switching Types: Figure 3-66 3-8

Percent of Respondents Purchasing Flowmeters with Digital or Analog Output Signals: 3-67 to 3-68 3-8

Communication Protocols Used by Flowmeters Purchased or Specified in 2004 and Expected to be Purchased in 2008: Figures 3-69 to 3-76 3-8

Industry Certifications Required: Figure 3-77 3-9

Important Non-Product or Commercial Considerations in Selecting Flowmeter Vendors: Figure 3-78 3-9

Openness to Doing Business with a New Supplier When Purchasing or Specifying Flowmeters: Figure 3-79 3-10

Ways to Become Aware of Flowmeters and Vendors: Figures 3-80 to 3-83 3-10

Figure Number
3-1 General User Survey Charts 3-11

3-2 Profile of Participants – “Other” 3-12

3-3 Regions Represented by Participants 3-13

3-4 Industry Distribution of Participants 3-14

3-5 Industry Distribution of Participants – Other 3-15

3-6 Installed Base of Flowmeters 3-16

3-7 Installed Base of Flowmeters by Type 3-17

3-8 Number of Flowmeters Purchased or Specified in 2004 3-18

3-9 Percent of Total Respondents Who Purchased or Specified Specific Types of Flowmeters in 2004 3-19

3-10 Percent of Total Respondents Who Expect to Purchase or Specify Particular Types of Flowmeters in 2008 3-20

3-11 Percent of Total Respondents Who Purchased or Specified Coriolis Flowmeters in 2004 and Who Expect to Purchase or Specify Coriolis Flowmeters in 2008 3-21

3-12 Percent of Total Respondents Who Purchased or Specified Differential Pressure Flowmeters in 2004 and Who Expect to Purchase or Specify Differential Pressure Flowmeters in 2008 3-22

3-13 Percent of Total Respondents Who Purchased or Specified Magnetic Flowmeters in 2004 and Who Expect to Purchase or Specify Magnetic Flowmeters
in 2008 3-23

3-14 Percent of Total Respondents Who Purchased or Specified Open Channel Flowmeters in 2004 and Who Expect to Purchase or Specify Open Channel Flowmeters in 2008 3-24

3-15 Percent of Total Respondents Who Purchased or Specified Optical Flowmeters in 2004 and Who Expect to Purchase or Specify Optical Flowmeters in 2008 3-25

3-16 Percent of Total Respondents Who Purchased or Specified Positive Displacement Flowmeters in 2004 and Who Expect to Purchase or Specify Positive Displacement Flowmeters in 2008 3-26

Figure Number
3-17 Percent of Total Respondents Who Purchased or Specified Sonar Flowmeters in 2004 and Who Expect to Purchase or Specify Sonar Flowmeters in 2008 3-27

3-18 Percent of Total Respondents Who Purchased or Specified Target Flowmeters in 2004 and Who Expect to Purchase or Specify Target Flowmeters in 2008 3-28

3-19 Percent of Total Respondents Who Purchased or Specified Thermal Flowmeters in 2004 and Who Expect to Purchase or Specify Thermal Flowmeters
in 2008 3-29

3-20 Percent of Total Respondents Who Purchased or Specified Turbine Flowmeters in 2004 and Who Expect to Purchase or Specify Turbine Flowmeters in 2008 3-30

3-21 Percent of Total Respondents Who Purchased or Specified Ultrasonic Flowmeters in 2004 and Who Expect to Purchase or Specify Ultrasonic Flowmeters
in 2008 3-31

3-22 Percent of Total Respondents Who Purchased or Specified Variable Area Flowmeters in 2004 and Who Expect to Purchase or Specify Variable Area Flowmeters in 2008 3-32

3-23 Percent of Total Respondents Who Purchased or Specified Vortex Flowmeters in 2004 and Who Expect to Purchase or Specify Vortex Flowmeters in 2008 3-33

3-24 Percentage of Total Flowmeters Purchased or Specified in 2004 by Type 3-34

3-25 Percentage of Total Flowmeters Expected to Be Purchased or Specified in 2008 by Type 3-35

3-26 Reasons Given for Shifts in Types and Quantities from Flowmeters Purchased or Specified in 2004 and Expected to Be Purchased or Specified
in 2008 (Bar Chart) 3-36

3-27 Reasons Given for Shifts in Types and Quantities from Flowmeters Purchased or Specified in 2004 and Expected to Be Purchased or Specified
in 2008 (Table) 3-37

3-28 Are or Will the Coriolis Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-41

3-29 Are or Will the Differential Pressure Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-42

3-30 Are or Will the Optical Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-43

3-31 Are or Will the Positive Displacement Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-44

3-32 Are or Will the Sonar Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-45

3-33 Are or Will the Target Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-46

3-34 Are or Will the Thermal Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-47

Figure Number

3-35 Are or Will the Turbine Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-48

3-36 Are or Will the Ultrasonic Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-49

3-37 Are or Will the Variable Area Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-50

3-38 Are or Will the Vortex Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-51

3-39 Are or Will the Other Flowmeters You Have Purchased or Will Purchase Be Used in Gas, Liquid, or Steam Applications? 3-52

3-40 Percent of Total Flowmeters Purchased and to be Purchased for Liquid Applications, Segmented by Type 3-53

3-41 Percent of Total Flowmeters Purchased and to be Purchased for Gas Applications, Segmented by Type 3-54

3-42 Percent of Total Flowmeters Purchased and to be Purchased for Steam Applications, Segmented by Type 3-55

3-43 Liquid, Gas, and Steam Measurement Usage by Percentage of Total Responses 3-56

3-44 Applications for Coriolis Flowmeters 3-57

3-45 Applications for Differential Pressure Flowmeters 3-60

3-46 Applications for Magnetic Flowmeters 3-64

3-47 Applications for Open Channel Flowmeters 3-67

3-48 Applications for Optical Flowmeters 3-68

3-49 Applications for Positive Displacement Flowmeters 3-69

3-50 Applications for Sonar Flowmeters 3-71

3-51 Applications for Target Flowmeters 3-72

3-52 Applications for Thermal Flowmeters 3-73

3-53 Applications for Turbine Flowmeters 3-75

3-54 Applications for Ultrasonic Flowmeters 3-78

3-55 Applications for Variable Area Flowmeters 3-81

3-56 Applications for Vortex Flowmeters 3-83

3-57 Applications for Other Flowmeters 3-85

3-58 Average Purchase Price in 2004 and Expected in 2008 3-86

3-59 What Will Account for the Expected Price Changes or Lack of Changes? (Bar Chart) 3-87

3-60 What Will Account for the Expected Price Changes or Lack of Changes? (Table) 3-88

3-61 How Important is Reliability in Your Selection of Flowmeters? 3-91

3-62 How Important Is Accuracy in Your Selection of Flowmeters? 3-92

3-63 How Important is Price in Your Selection of Flowmeters? 3-93

3-64 How Important is Repeatability in Your Selection of Flowmeters? 3-94

Figure Number

3-65 Other Features, Characteristics and Specifications Important in Flowmeter Selection 3-95

3-66 When Buying Flowmeters, How Open Is Your Firm to Switching Types? 3-96

3-67 Percent of Respondents Who Purchased Flowmeters with Digital or Analog Output Signals in 2004 3-97

3-68 Percent of Respondents Who Expect to Purchase Flowmeters with Digital or Analog Output Signals in 2008 3-98

3-69 Types of Communication Protocols Used by Flowmeters Purchased or Specified
in 2004 3-99

3-70 Types of Communication Protocols Expected to Be Used by Flowmeters Purchased or Specified in 2008 3-100

3-71 Change in Percent of Respondents Who Purchased or Specified Flowmeters with Ethernet in 2004 and Who are Likely to Purchase or Specify Them in 2008 3-101

3-72 Change in Percent of Respondents Who Purchased or Specified Flowmeters with HART in 2004 and Who are Likely to Purchase or Specify Them in 2008 3-102

3-73 Change in Percent of Respondents Who Purchased or Specified Flowmeters with Foundation Fieldbus in 2004 and Who are Likely to Purchase or Specify Them in 2008 3-103

3-74 Change in Percent of Respondents Who Purchased or Specified Flowmeters with Profibus in 2004 and Who are Likely to Purchase or Specify Them in 2008 3-104

3-75 Reasons for the Changes in Expected Usage of Digital Signals from 2004 to 2008 (Bar Chart) 3-105

3-76 Reasons for the Changes in Expected Usage of Digital Signals from 2004 to 2008 (Table) 3-106

3-77 Industry Safety Certifications Required for Flowmeters Your Firm Purchases or Specifies 3-110

3-78 The Most Important Non-Product or Commercial Considerations in Your Selection of Flowmeter Vendors 3-111

3-79 When Considering Using, Specifying, or Purchasing Flowmeters, How Open Is Your Firm to Doing Business with a New/Different Supplier? 3-112

3-80 In What Ways Do You Most Often Become Aware of Flowmeters and Flowmeter Vendors? 3-113

3-81 In Which Trade Periodicals Do You Learn About Flowmeters and Vendors? 3-114




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