Surface Finishing Technology and Surface Engineering

Trans Tech Publications Inc, November 2008, Pages: 450

Selected, peer reviewed papers from the International Conference on Surface Finishing Technology & Surface Engineering,(ICSFT2008), 20 – 21 September, 2008, Taiyuan, China

Enhancing the surface finish and integrity of engineered components is increasingly important; particularly for the parts used in electronic and optical devices and systems. Significant progress has been made, in recent years, in developing new and advanced surface-finishing technologies as well as acquiring a fundamental understanding of the surface finishing technologies in order to predict, control and optimise surface-finishing processes.

The aim of this special volume was to bring together the latest know-how of academic researchers and industrial engineers and present the latest developments and applications in advanced precision surface finishing and de-burring technologies.

The topics covered include: Modelling and simulation of super-finish surfacing processes and mechanisms, Advanced de-burring techniques and theories, Precision and super-precision grinding and finishing techniques for advanced materials, Advanced techniques/technologies and fundamental studies for enhancing component surface properties and characteristics, Super-finish surface topography, integrity and characterisation, Advanced abrasives and equipment for surface finishing processes.

This book therefore provides a valuable reference resource for researchers, in the fields of surface-finishing and de-burring technologies, who wish to understand better the underlying mechanisms and create new and practical technologies, systems and processes. It will also be particularly useful to practising engineers in precision manufacturing who are responsible for designing efficient and effective operations.

Eds: Zhaojian Yang, Hang Gao and Zhuji Jin.

Sponsors

Preface

I. Surface Finishing Technologies and Applications

Compound Finish Processes Using Burnishing and Ultrasonic Electrochemical Finishing on Hole-Wall Surface
P.S. Pa

Simulation of Flows Field Characteristics in the Nozzle of Two-Phase Compulsive Circulation Flows Finishing
S.Q. Yang, W.H. Li and S.C. Yang

Process Characteristics Research on Horizontal Spindle Barrel Finishing
W.H. Li, S.C. Yang, S.Q. Yang and H.L. Chen

Modeling and Experiment of Anodic Smoothening in Electrochemical Finishing Based on Lateral Direction Dissolution
G.B. Pang, X. Adayi, N. Ma, W.J. Xu and J.J. Zhou

Experimental Investigation on Electrochemical Finishing Machining of Stainless Steel in Passive Electrolyte Solution
H. Ji and Z.Y. Li

Compliant Control at Micro-Displacement in Hydrodynamic Suspension Ultra-Smooth Machining
J.M. Zhan, Z.Q. Cao, M.M. Wu and J.B. Zhang

Theoretical Analysis and Experimental Verification of Validity Finished by Abrasive Jet with Grinding Wheel as Restraint
C.H. Li, S.C. Xiu, Y.C. Ding and G.Q. Cai

Computer Simulation on Centrifugal Barrel Surface Finishing Based on Discrete Element Method
C.H. Song, S.C. Yang, J.M. Wang and Y.Q. Zhang

Mechanism Research on the Swirling Air Flow Compounded with Magnetic-Field Finishing
X.H. Li and S.C. Yang

Material Removal Mechanism in Vibration-Assisted Magnetic Abrasive Finishing
S.H. Yin, Y. Wang, T. Shinmura, Y.J. Zhu and F.J. Chen

Internal Magnetic Abrasive Particles Surface Finishing Based on Permanent Magnetic Field
H.L. Chen, S.C. Yang, J.M. Wang, W.H. Li and G.Y. Xiong

II. Deburring Theories and Technologies

Finite Element Modeling of Burr Formation in Orthogonal Metal Cutting
W.J. Deng, C. Li, W. Xia and X.Z. Wei

Formation and Simulation of Two-Side Burr in Orthogonal Cutting
H.J. Qu, G.C. Wang, Y.M. Zhu and Q.X. Shen

Study on Burr Formation in Face Milling of Stainless Steel with Chamfered Cutting Tool
L.L. Jing, Q.L. An and M. Chen

The Effect of Shear Strain on Transformation between Burr and Negative Burr
Y.M. Zhu, G.C. Wang, Q.X. Shen, H.J. Qu and H.J. Pei

Numerical Study of the Effect of Tool Wear on Burr Formation in Blanking Process
J. Zhang

Transformation of Cutting Burr/Fracture in High-Speed Machining Al Alloy
Q.X. Shen, G.C. Wang, Y.M. Zhu and H.J. Qu

III. Lapping and Polishing Technologies and Applications

Polishing of Free-Standing CVD Diamond Films by the Combination of EDM and CMP
Z.W. Yuan, Z.J. Jin, B.X. Dong and R.K. Kang

Analyzing on Nonuniformity of Material Removal in Silicon Wafer CMP Based on Abrasive Movement Trajectories
J.X. Su, X.Q. Chen, J.X. Du, D.M. Guo and R.K. Kang

Friction-Based In Situ Endpoint Detection of Copper CMP Process
C. Xu, D.M. Guo, R.K. Kang, Z.J. Jin and F.W. Huo

Research on Mechanism of Chemical Mechanical Polishing Process for Silicon Nitride Balls with CeO2 Abrasive
C.R. Zhu, B.H. Lv and J.L. Yuan

Polishing Processing to Internal Surface of Non-Magnetic Pipe by Magnetic Abrasive Finishing
Y. Chen, X. Wang and C.J. Zhang

Surface Lapping by Semi-Bonded Abrasive Grinding Plate for Copper Substrates of Amorphous Ni-Pd-P Alloy Films
J.L. Yuan, L. Tao, Z.W. Wang, Q.F. Deng, F. Chen and P. Zhao

Study on the Evaluation Method of Lapping Uniformity for Ceramic Balls
Z.Z. Zhou, J.L. Yuan, B.H. Lv and J.J. Zheng

Development of a New Plate Polishing Technique with an Instantaneous Tiny-Grinding Wheel Cluster Based on Magnetorheological Effect
Q.S. Yan, A.J. Tang, J.B. Lu and W.Q. Gao

Experimental Validation of the ‘Trap’ Effect of the Semibonded Abrasive Grinding Plate
J.L. Yuan, D.Q. Yu, Z.W. Wang, Y. Yang, M. Qian and B.H. Lv

Effect of Ice Counterparts on the Friction Behavior of Single Crystal Silicon Wafer
Y.L. Sun, D.W. Zuo, Y.W. Zhu, M.D. Wang, H.Y. Wang and L.G. Zhao

Machining Characteristics of Semibonded Abrasive Grinding Plate
J.L. Yuan, Y. Yang, Z.W. Wang, D.Q. Yu, M. Qian and Y. Dai

The Analysis for Materials Removal Mechanism of Ultrasonic Auxiliary Gear Honing
L. Ma, M. Lv, G.X. Liang and S.Y. Wang

Test Research on the Optimizing Technological Parameters of the Ultrasonic Vibration Honing
X.J. Zhu, Y.X. Gao, Q. Chen, J.Q. Wang and Z.M. Lu

Research on System Design of Ultrasonic-Assisted Honing of Gears
S.Y. Wang, M. Lv and G. Ya

Study on the Database about Floating Polishing Technological Parameters
X.C. Xu, W.B. Zheng, B. Jiang and S.C. Yang

IV. Grinding Technologies

Influence of Grinding to the Surface and Subsurface Quality of KDP Crystal
D.J. Wu, B. Wang, H. Gao, R.K. Kang and X.S. Cao

Study on Effect of Grinding Fluid Supply Parameters on Surface Integrity in Quick-Point Grinding for Green Manufacturing
S.C. Xiu, Y.D. Gong and G.Q. Cai

Passivation Model of Diamond Wheel for Grinding Si3N4 Ceramics
X.L. Tian, Z.Y. Wu, Z.F. Yang and A.Y. She

The Finite Element Analysis of Surface Temperature on Dry Belt Grinding for Titanium Alloys
W.G. Huo, J.H. Xu and Y.C. Fu

Modeling and Computer Simulation of Grinding for Ball-End Milling Cutter with Equal Normal Rake Angle
F.J. Chen, S.H. Yin and S.J. Hu

Grinding at Very Low Speed
B.F. Feng, L. Zheng, P. Wang, Q.F. Gai, D. Li and G.Q. Cai

Experiment Study on Vitrified Bonded Wheels of Quick-Point Grinding
Z.R. Pang, T.B. Yu, C. Su, J.R. Wang and W.S. Wang

Research on Surface Roughness and Micro-Topography of Nano-ZrO2 Plate in Two-Dimension Ultrasonic Grinding
B. Zhao, M.L. Zhao and G.F. Gao

Experimental Research on the Cooling Effects of a New High Efficiency Green Cooling Method
Q.L. An, Y.C. Fu and J.H. Xu

Study on Fiber Laser Assisted Truing and Dressing of Diamond Wheel In-Process
Y. Wang and S.M. Wang

V. Measurement, Evaluation and Control of Surface Integrity

Measurement and Evaluation of the Geometric Error of Precision Machined Spherical Surface
G.Y. He, H.J. Zheng, Y. Tian and J. Liu

Novel Measurement Technique on 3D Surface Topography of Polishing Pad
D.M. Guo, N. Qin, R.K. Kang and Z.J. Jin

Surface Topography Characteristics in Ultrasonic Aided High Speed Lapping of Engineering Ceramics
F. Jiao, B. Zhao, T.P. Li and Y. Zhao

Study on the Effect of Grinding Parameters to the White Layer Formation in Grinding SKD-11 Hardened Steel
W.W. Ming, Q.L. An and M. Chen

The Properties and the Influence Factors of the White Layer in the Surface Grinding
C. Mao, Z.X. Zhou, D.W. Zhou and D.Y. Gu

The Characteristics of Surface Residual Stresses by Plane Grinding Invar and the Effects of Them on Structural Stability
Y.P. Qiao, R.K. Kang, Z.J. Jin and D.M. Guo

Simulation System for Quality Prediction and Parameters Optimization when Machining Ceramics Die Material
Z.W. Niu, Z.Y. Li, L. Li and D.Z. Sun

Surface Integrity and Fatigue Property of a High Speed Milled Titanium Alloy
G.S. Geng and J.H. Xu

Surface Integrity Induced by Abrasive Machining Sapphire Wafer
D.H. Wen, Y.H. Wan and T. Hong

VI. Enhancement of Component Surface Properties

Study on Variable Spot Cladding for Large Area Laser Surface Modification
M.D. Wang, S.H. Shi, D.W. Zuo and M. Wang

Cone-Shaped Hard Carbon Films Grown by Inductively Coupled RF Plasma with RF or DC Bias Voltage
G.F. Zhang, N. Ren, Y. Ren, X.D. Hou and V. Buck

Influence of Surface Morphology of Diamond Films on their Frictional Behaviors in Dry and Water Environments
B. Shen and F.H. Sun

Laser Power Characterization Method for Fabrication of Centrosymmetric CR-DOEs Mask
D.S. Wang, C.T. Luo, T. Chen, Y.Q. Xiong, H.K. Liu and Z.Y. Ye

Characteristic of Si-Doped DLC Films on TC4 and Cr12 Substrates
D.C. Zhao, G.J. Xiao, Z.J. Ma and S.H. Wu

A New Solar Selective Absorbing Structure of Al-Al2O3 Cermet Composite Films by Pulsed Direct Current Magnetron Sputtering
L.W. Zhu, Y.D. Feng, Y. Wang, Z.M. Wang, K. Zhao, X.M. Su and J.W. Qiu

VII. Other Novel Technologies

A Study of Cavitation Induced Surface Erosion in Abrasive Waterjet Cutting Systems
J. Madadnia, D.K. Shanmugam, T. Nguyen and J. Wang

Study on Removal Mechanism of Nanoparticle Colloid Jet Machining
X.Z. Song, Y. Zhang and F.H. Zhang

2D Simulation of the Gas-Solid Two Phase Flow inside the Abrasive Jet (AJ) Nozzle
R.G. Hou, C.Z. Huang, Y.S. Feng and Y.Y. Liu

Temperature Dependence and Effect on Surface Roughness in Abrasive Flow Machining
G.Z. Song, Y.Z. Li and G. Ya

Research on Small Dimension Precision Turning Technology for Internal Spherical Surface
Y.D. Gong, J.Y. Yang, Y.C. Zhang and W.S. Wang

Dry WEDM in Improving LS-WEDMed Surface Quality
T. Wang, Y.M. Lu, S.Q. Xie, S.S. Hao and H. Zhao

A Study on Abrasion-Assisted Electrodeposition of Bright Nickel
X.L. Li, D. Zhu, Z.W. Zhu and S.D. Yu

Optimization of Cutting Force by Exponential Model in Milling Heat-Resistant Steel F91
Z.J. Wang, F.H. Sun and G.W. Zhao

Effects of Non-Electrical Parameters on Material Removal Rate of High-Speed Small Hole EDM Drilling
M.R. Cao, Y.Q. Wang, S.C. Yang, S.Q. Yang and W.H. Li

Numerical Simulation of Liquid-Solid Two-Phase Flow Field in Discharge Gap of High-Speed Small Hole EDM Drilling
Y.Q. Wang, M.R. Cao, S.Q. Yang and W.H. Li

FEM Analysis and Experimental Study on Residual Stress Induced by Form-Milling and Rolling of Rotor Steel 26NiCrMoV145
J.L. Li, Q.L. An and M. Chen

Parameter Selection Rules for Error Separation by Multi-Probe Method
L. Zhang, X.M. Yang, L. Ba and Y. Zhang

Author Index

Keyword Index

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