Thermal Barrier Coatings: Global Markets

  • ID: 4085309
  • Report
  • Region: Global
  • 166 Pages
  • BCC Research
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The Global Market for Thermal Barrier Coatings (TBCs) Totaled $834.9 Million in 2016 and Should Total Nearly $1.1 billion in 2021 at a Five-Year CAGR) of 5.6%

Report Includes

  • An overview of the global markets for thermal barrier coatings (TBC)
  • Analyses of global market trends, with data from 2015 and 2016, and projections of compound annual growth rates (CAGRs) through 2021
  • Provide a detailed and comprehensive multi-client study of the market for thermal barrier coating technologies
  • Extensive quantification of the important facets of market developments in the industry
  • Discussion of the merits and future prospects of the thermal barrier coating technologies business
  • Overview of international U.S. patents pertaining to TBC technology
  • Profiles of major manufacturers and suppliers related to TBC

Report Scope

The scope of this report is comprehensive, covering the present status of and future prospects for thermal barrier coating technologies. The scope of the report includes thermal barrier coating technologies applied to gas turbines for aircraft, gas turbines for power generation and industrial gas turbines and diesel engines for marine and other application.

The report identifies and evaluates thermal barrier coating technology markets with keen potential for growth. The study also provides extensive quantification of the many important facets of market developments for advanced thermal barrier coating technologies development.

In addition to thermal barrier coating technologies, it also covers the many issues concerning the merits and future prospects of the thermal barrier coating technologies business, including corporate strategies, information technologies and the means for providing these highly advanced products and service offerings. It also covers in detail the economic and technological issues regarded by many as critical to the industry’s current state of change.

The report provides a review of the thermal barrier coating technologies industry and its structure, and the OEMs, MROs, manufacturers of PMA equipment and surface technology expert coaters involved in providing these coatings. The competitive position of the main players in the TBC market is well protected due to license restrictions by OEMs (e.g., GE Aviation, Pratt & Whitney, Rolls-Royce, Safran) for sharing TBC solutions for hot section gas turbine for aircraft, particularly the high-pressure blades and vanes.

Manufacturers of PMA parts have received approval through aircraft regulating agencies such as the Federal Aviation Administration (FAA), European Aviation Safety Agency (EASA) and National Aero and Defense Contractors Accreditation Program (Nadcap). This has narrowed down the competition in TBC related solutions applied to gas turbines used in aircraft. On the other hand, gas turbines used in the power generation industry and other industrial stationary applications have a large number of approved MROs globally to repair and recoat the thermal barrier coatings on the hot section of gas turbines that undergo high-pressure blade/vane repair. These MROs follow approved quality certification procedures of OEMs (e.g., GE, Siemens, Rolls-Royce) for the bond coat and top coat.

The forecast tables represent the estimated value of the thermal barrier coating technologies added to the components of gas turbines and diesel engines as manufactured by the OEMs, MROs, PMA parts companies and coaters. In this report, the term revenue is equivalent to, and is used interchangeably with purchases, demand and sales. All growth rates mentioned in the tables and text are based on compound annual growth rates (CAGRs) from 2016 through 2021. Because current 2016 dollar measures are used, these growth rates thus reflect the growth in volume or real growth, including the effects of price changes and changes in product/service mix.

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1: Introduction

  • Study Goal And Objectives
  • Reasons For Doing The Study
  • Intended Audience
  • Scope Of The Report
  • Methodology
  • Information Sources

2: Executive Summary

Table Summary : Global Market For Thermal Barrier Coating Technologies By Application Industry, Through 2021
Figure Summary : Global Market For Thermal Barrier Coating Technologies By Application Industry, 2015-2021

3: Overview

  • Competitive Landscape And Key Vendors

4: Market Segmentation

  • Thermal Barrier Coating Market By Architecture
  • Thermal Barrier Coating Market By Application Industry
  • Thermal Barrier Coating Market By Deposition Process
  • Thermal Barrier Coating Market By Type Of Provider
  • TBC Applications In The Hot Section Components Of Aircraft Gas Turbines By Firing Temperature
  • TBC Applications In The Hot Section Of Power Generation Gas Turbines And Industrial Gas Turbines By Firing Temperature
  • TBC Applications In Marine Diesel Engines By Firing Temperature

5: Technology Overview

  • Role Of High Intake Gas Temperature To Obtain Higher Gas Turbine Efficiency
  • Gas Turbine Engines Concept And Construction Hot Section Components
  • Operating Mechanism Of Oxidation And Corrosion And Role Of TBC In The Hot Section Components Of Gas Turbines

6: Thermal Barrier Coating Applications

  • Thermal Barrier Coatings In Aircraft Gas Turbine Engine Applications
  • Thermal Barrier Coatings Used In Power Generation Gas And Industrial Gas Turbine (Igt) Engines
  • Thermal Barrier Coatings In Diesel Engines

7: Patents

  • Overview
  • U.S. Patent Activity In TBC Technology By Assignee Country
  • U.S. Patents On Thermal Barrier Coating Technology

8: Industry Structure

  • Competitive Landscape And Key Vendors
  • Marine Diesel Engines
  • Industry Developments

9: Company Profiles

  • OEM Suppliers Of Aircraft Gas Turbines
  • OEM Suppliers Of Power Generation Gas Turbines
  • MRO Service Providers For Aircraft Gas Turbines
  • MRO Providers For Power Generation Gas Turbines
  • MRO Providers For Both Aircraft And Power Generation Gas Turbines
  • PMA Providers Of Aircraft Parts
  • PMA Providers Of Parts For Power Generation Gas Turbines
  • Independent TBC Coaters Of Both Aircraft And Power Generation Gas Turbines
  • Manufacturers/Suppliers Of TBC Materials And Coating Equipment

List Of Tables

Summary Table : Global Market For Thermal Barrier Coating Technologies By Application Industry, Through 2021
Table 1 : Global Market For Thermal Barrier Coatings By Architecture, Through 2021
Table 3 : Global Market For TBC Technologies By Application Industry, Through 2021
Table 4 : Basis Of The Calculation Of The Market Size Of Thermal Barrier Coating Applications In Aircraft Gas Turbines, 2016
Table 5 : Basis Of The Calculation Of The Market For TBC Applications In Power Generation Gas Turbines, 2016
Table 6 : Basis Of The Calculation Of The Market For Thermal Barrier Coating Applications In Special Diesel Engines, 2016
Table 7 : Global Market For Thermal Barrier Coatings By Deposition Process, Through 2021
Table 8 : Global Market For Eb-Pvd Thermal Barrier Coatings By Application Industry, Through 2021
Table 9 : Global Market For Lpps Thermal Barrier Coatings By Application Industry, Through 2021
Table 10 : Global Market For Aps Thermal Barrier Coatings By Application Industry, Through 2021
Table 11 : Global Market For Hvof Thermal Barrier Coatings By Industry Application, Through 2021
Table 12 : Global Market For Thermal Barrier Coatings In Aircraft Gas Turbine Applications By Type Of Provider, Through 2021
Table 13 : Regional Markets For Thermal Barrier Coatings In Aircraft Gas Turbine Applications, Through 2021
Table 14 : Global Market For Thermal Barrier Coatings In Power Generation Gas Turbine Applications By Type Of Provider, Through 2021
Table 15 : Regional Markets For Thermal Barrier Coatings In Power Generation Gas Turbine Applications, Through 2021
Table 16 : Global Market For Thermal Barrier Coatings In Marine Diesel Engine Applications By Type Of Provider, Through 2021
Table 17 : Regional Markets For Thermal Barrier Coatings In Marine Diesel Engine Applications, Through 2021
Table 18 : Global Market For TBC Applications In Aircraft Gas Turbines By Firing Temperature, Through 2021
Table 19 : Regional Markets For TBC Applications In Aircraft Gas Turbines With A Firing Temperature 1,400°C, Through 2021
Table 20 : Regional Markets For TBC Applications In Aircraft Gas Turbines With A Firing Temperature Of 1,350°C, Through 2021
Table 21 : Regional Markets For TBC Applications In Aircraft Gas Turbines With A Firing Temperature Of 1,300°C, Through 2021
Table 22 : Regional Markets For TBC Applications In Aircraft Gas Turbines With A Firing Temperature Of 1,250°C, Through 2021
Table 23 : Regional Markets For TBC Applications In Aircraft Gas Turbines With A Firing Temperature Of 1,200°C, Through 2021
Table 24 : Regional Markets For TBC Applications In Aircraft Gas Turbines With A Firing Temperature Below 1,200°C, Through 2021
Table 25 : Global Market For TBC Applications In Power Generation Gas Turbines By Firing Temperature, Through 2021
Table 26 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,800°C, Through 2021
Table 27 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,750°C, Through 2021
Table 28 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,700°C, Through 2021
Table 29 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,650°C, Through 2021
Table 30 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,600°C, Through 2021
Table 31 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,550°C, Through 2021
Table 32 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,500°C, Through 2021
Table 33 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,450°C, Through 2021
Table 34 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Of 1,400°C, Through 2021
Table 35 : Regional Markets For TBC Applications In Power Generation Gas Turbines With A Firing Temperature Below 1,400°C, Through 2021
Table 36 : Global Market For TBC Applications In Marine Diesel Engines By Firing Temperature, Through 2021
Table 37 : Global Market For TBC Applications In Marine Diesel Engine Turbines With A Firing Temperature Of 650°C Through 2021
Table 38 : Regional Markets For TBC Applications In Marine Diesel Engines With A Firing Temperature Of 600°C, Through 2021
Table 39 : Regional Markets For TBC Applications In Marine Diesel Engines With A Firing Temperature Of 550°C, Through 2021
Table 40 : Regional Markets For TBC Applications In Marine Diesel Engines With A Firing Temperature Of 500°C, Through 2021
Table 41 : Regional Markets For TBC Applications In Marine Diesel Engines With A Firing Temperature Below 500°C, Through 2021
Table 42 : Commercial Models/Makes Of Aero Engine Gas Turbines That Require Thermal Barrier Coatings
Table 43 : Representative Sample Of TBC Systems In Pratt & Whitney Gas Turbine Engines
Table 44 : Representative Sample Of TBC Architectures For Aircraft Turbine Hot Section Components Adopted By Pratt & Whitney
Table 45 : TBC Architecture Of Aircraft Gas Turbines Adopted By Nasa
Table 46 : TBC Architecture Of Aircraft Gas Turbines Adopted By Mtu Germany
Table 47 : TBC Architecture Adopted By The Electric Welding Institute Of National Academy Of Science Of Ukraine
Table 48 : Descriptions Of Sulzer Power Generation Gas Turbine Components Equivalent To Siemens And Ge Models
Table 49 : Representative Sample Of TBC Systems In Gas Turbine Engines Used For Power Generation And Industrial Gas Turbines
Table 50 : Thermal Barrier Coatings Architecture Adopted For Gas Turbines With A Firing Temperature Of 1,500°C Adopted By Mitsubishi Hitachi Power Systems
Table 51 : Thermal Barrier Coating Architecture In Power Generation And Industrial Gas Turbines Adopted By Siemens Industrial Turbomachinery Ab
Table 52 : TBC Architecture For Gas Turbines With A Firing Temperature Of 1,600°C Adopted By Mitsubishi Heavy Corp. And Mitsubishi Hitachi Power Corp
Table 53 : TBC Architecture Adopted By Forschungszentrum Julich Gmbh Germany For Gas Turbines - With A Firing Temperature Of 1,600°C
Table 54 : TBC Architecture Adopted In Diesel Engines For Marine Applications
Table 55 : Application Of Current TBC Systems Diesel Engines For Marine And Other Applications
Table 56 : Operating Temperature And Stress State Comparison Between Diesel Engine And Turbine
Table 57 : U.S. Patents Granted For TBC Technology, Jan. 2012 To July 2016
Table 58 : U.S. TBC Technology Patents By Assignee Country, Jan. 2012 To July 2016
Table 59 : Top U.S. TBC Technology Patent Holders, Jan. 2012 To July 2016
Table 60 : Thermal Barrier Coating Company Acquisitions And Mergers, 2011-2016
Table 61 : Recent Expansions Made By Thermal Barrier Coating Companies, 2011-2016

List Of Figures

Summary Figure : Global Market For Thermal Barrier Coating Technologies By Application Industry, 2015-2021
Figure 1 : Global Market Share For Thermal Barrier Coatings By Architecture, 2016 And 2021
Figure 2 : Global Market Share For TBC Technologies By Application Industry, 2016 And 2021
Figure 3 : Global Market Share For Thermal Barrier Coating By Deposition Process, 2016 And 2021
Figure 4 : Global Market Share For TBC In Aircraft Gas Turbine Applications By Type Of Provider, 2016 And 2021
Figure 5 : Regional Markets For Thermal Barrier Coatings In Aircraft Gas Turbine Applications, 2016 And 2021
Figure 6 : Global Market For Thermal Barrier Coatings In Power Generation Gas Turbine Applications By Type Of Provider, 2016 And 2021
Figure 7 : Regional Markets For Thermal Barrier Coatings In Power Generation Gas Turbine Applications, 2016 And 2021
Figure 8 : Regional Markets For Thermal Barrier Coatings In Marine Diesel Engine Applications, 2016 And 2021
Figure 9 : Evolution Of Allowable Gas Temperature At The Entry To The Gas Turbine
Figure 10 : Combustion Liner With Six Nozzles -
Figure 11 : Transition Piece -
Figure 12 : Vanes Or Nozzles -
Figure 13 : Heavy Duty Industrial Blade
Figure 14 : Aeroderivative Blade Or Bucket
Figure 15 : Air Plasma Spraying
Figure 16 : High Velocity Oxygen Fuel
Figure 17 : Approximate Regimes Of High Temperature Environmental Attack
Figure 18 : High Temperature Coating Protection Of The Base Metal
Figure 19 : Gas Engine Showing Different Sections Along The Engine With Corresponding Pressure And Temperature Profiles
Figure 20 : Example Of A Cross-Sectional Image Of A TBC System On An Aero Turbine Blade
Figure 21 : Mutilayer TBCs Used In The Hot Sections Of Igcc Or Gas Turbine Gtcc Turbines In The Power Generation Industry
Figure 22 : Lifetime Improvements With The Use Of Thermal Barrier Coatings In Cyclic Diesel Engine Tests

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