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Bioprocess Technology Market - Global Forecast 2025-2032

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    Report

  • 197 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 6010892
UP TO OFF until Jan 01st 2026
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The bioprocess technology market is experiencing strong momentum as innovation, scalability, and efficiency become vital for next-generation biopharmaceutical manufacturing. Senior leaders across the sector are adopting modern process modalities and optimized technology platforms to address evolving therapeutic pipelines and regulatory expectations.

Market Snapshot: Bioprocess Technology Market Overview

The global bioprocess technology market grew from USD 23.70 billion in 2024 to USD 26.71 billion in 2025. Continuing on this trajectory, the market is projected to expand at a CAGR of 12.79% and reach USD 62.13 billion by 2032. Bioprocess technology is foundational to biopharmaceutical production, underlining its critical influence on the development and supply of therapies and vaccines worldwide. Increasing complexity in biotherapeutics, a shift toward flexible systems, and the pressures of global supply chains are driving sector-wide transformations and investment priorities.

Scope & Segmentation

Comprehensive segmentation enables targeted decision-making and strategic investment. This report covers:

  • Technology
    • Hybrid solutions such as integrated and modular hybrid bioreactors
    • Single-use platforms including rocking motion, stirred-tank, and wave bioreactors
    • Stainless steel systems featuring airlift and stirred tank configurations
  • Process Modes
    • Batch, chemostat, perfusion, exponential fed, and pulse fed operations
  • Applications
    • Cell therapy and regenerative medicine (e.g., CAR-T, stem cell therapy)
    • Monoclonal antibody and recombinant protein production
    • Vaccine manufacturing, including mRNA and subunit vaccines
  • End Users
    • Academic and research institutes
    • Biopharmaceutical companies (large, small, and medium enterprises)
    • Contract manufacturing organizations (clinical stage, commercial stage)
  • Scale
    • Clinical, commercial, and pilot deployment scenarios
  • Regions
    • Americas (including North America and Latin America)
    • Europe, Middle East & Africa
    • Asia-Pacific (with focus countries such as China, India, and Japan)
  • Company Trends
    • Thermo Fisher Scientific Inc., Danaher Corporation, Merck KGaA, Sartorius AG, Lonza Group AG, Agilent Technologies, Bio-Rad Laboratories, PerkinElmer, Eppendorf AG, Shimadzu Corporation

Key Takeaways for Senior Decision-Makers

  • Shifts toward single-use and hybrid systems are modernizing production, reducing cross-contamination risk, and delivering operational flexibility. These upgrades support the rapid deployment of new therapies by minimizing downtime and streamlining facility adaptation.
  • Continuous processing and advanced data analytics are becoming integral, driving efficiency and aligning manufacturing with regulatory process analytical technology requirements. This results in higher consistency and more responsive quality management.
  • Increasing reliance on domestic supply chains, prompted by new tariff frameworks in the United States, is encouraging regional sourcing and innovation while demanding rigorous validation efforts and closer vendor collaboration.
  • Digitalization—supported by predictive analytics, virtual modeling, and real-time monitoring—is accelerating process optimization and enabling proactive troubleshooting. This shift fosters resilience and supports compliance initiatives amidst changing regulatory demands.
  • Strategic partnerships, performance-linked service agreements, and targeted acquisitions are redefining competitive positioning by prioritizing lifecycle support, customer centricity, and responsiveness to emerging bioprocess technologies.
  • Sustainability initiatives, including water recycling, energy efficiency, and waste minimization, are gaining traction as manufacturers seek both cost management and compliance with environmental standards.

Tariff Impact on Bioprocess Technology Components

Recent U.S. tariff implementations on essential bioprocess technology components have increased capital and operational costs in the near term. However, these changes are accelerating a shift toward localized manufacturing and supply chains, prompting manufacturers to collaborate with domestic equipment providers. This adaptation, while requiring additional qualification efforts, is stimulating national innovation ecosystems and increasing agility to balance external market disruptions.

Methodology & Data Sources

This analysis synthesizes insights from primary interviews with senior executives at biopharmaceutical firms, contract service providers, and technology manufacturers. Secondary sources include peer-reviewed industry journals, regulatory publications, and white papers. All data were cross-verified using triangulation and multi-stage validation processes to ensure reliability and relevance.

Why This Report Matters

  • Offers a 360-degree view of the bioprocess technology landscape, equipping strategic leaders with critical insights for informed investment and operational planning.
  • Guides strategic pivots in response to emerging technologies, regulatory change, tariff pressures, and supply chain vulnerabilities.
  • Identifies actionable growth opportunities by segment, application, and region—supporting faster, more confident market entry or expansion decisions.

Conclusion

The bioprocess technology market is evolving through digital transformation, modular innovation, and sustainable practices. Senior leaders who align investment with these imperatives will drive resilience, efficiency, and long-term strategic value in biopharmaceutical manufacturing.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of real-time analytics and AI-driven control to optimize continuous bioprocesses across scales
5.2. Development of single-use perfusion bioreactor platforms enabling high-density cell culture in continuous mode
5.3. Implementation of continuous multi-column chromatography to enhance downstream purification efficiency
5.4. Regulatory frameworks evolving to provide guidance on real-time release testing for continuous biomanufacturing
5.5. Adoption of digital twin modeling for predictive troubleshooting and scale-up of continuous bioprocess systems
5.6. Advancements in continuous viral vector production processes to meet growing demand for gene therapies
5.7. Integration of closed automation systems to reduce contamination risk and improve process reproducibility
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Continuous Bioprocessing Market, by Product Type
8.1. Cell Therapies
8.1.1. Car-T Therapies
8.1.2. Stem Cell Therapies
8.2. Gene Therapies
8.2.1. Non Viral
8.2.2. Viral Vector
8.3. Monoclonal Antibodies
8.4. Recombinant Proteins
8.4.1. Enzymes
8.4.2. Growth Factors
8.4.3. Insulin
8.5. Vaccines
8.5.1. Conventional Vaccines
8.5.2. Mrna Vaccines
9. Continuous Bioprocessing Market, by Process Stage
9.1. Downstream Bioprocessing
9.1.1. Continuous Chromatography
9.1.2. Continuous Extraction
9.1.3. Continuous Filtration
9.2. Upstream Bioprocessing
9.2.1. Continuous Cell Culture
9.2.2. Perfusion Culture
10. Continuous Bioprocessing Market, by Technology
10.1. Continuous Chromatography
10.2. Continuous Filtration
10.3. Perfusion Systems
10.4. Single Use Systems
11. Continuous Bioprocessing Market, by Bioreactor Type
11.1. Single Use Bioreactors
11.2. Stainless Steel Bioreactors
12. Continuous Bioprocessing Market, by End User
12.1. Biotechnology Companies
12.1.1. Large Biotech Firms
12.1.2. Small Biotech Firms
12.2. CDMOS
12.2.1. Large Cdmos
12.2.2. Small Cdmos
12.3. Pharmaceutical Companies
12.3.1. Big Pharma Companies
12.3.2. Mid Tier Pharma
12.4. Research Institutes
13. Continuous Bioprocessing Market, by Scale Of Production
13.1. Commercial Scale
13.1.1. Large Commercial Plants
13.1.2. Medium Commercial Plants
13.1.3. Small Commercial Facilities
13.2. Laboratory Scale
13.2.1. Lab Reactors 50-200L
13.2.2. Lab Reactors < 50L
13.3. Pilot Scale
13.3.1. Pilot Plants 200-500L
13.3.2. Pilot Plants < 200L
13.3.3. Pilot Plants >500L
14. Continuous Bioprocessing Market, by Region
14.1. Americas
14.1.1. North America
14.1.2. Latin America
14.2. Europe, Middle East & Africa
14.2.1. Europe
14.2.2. Middle East
14.2.3. Africa
14.3. Asia-Pacific
15. Continuous Bioprocessing Market, by Group
15.1. ASEAN
15.2. GCC
15.3. European Union
15.4. BRICS
15.5. G7
15.6. NATO
16. Continuous Bioprocessing Market, by Country
16.1. United States
16.2. Canada
16.3. Mexico
16.4. Brazil
16.5. United Kingdom
16.6. Germany
16.7. France
16.8. Russia
16.9. Italy
16.10. Spain
16.11. China
16.12. India
16.13. Japan
16.14. Australia
16.15. South Korea
17. Competitive Landscape
17.1. Market Share Analysis, 2024
17.2. FPNV Positioning Matrix, 2024
17.3. Competitive Analysis
17.3.1. Thermo Fisher Scientific Inc.
17.3.2. Danaher Corporation
17.3.3. Merck KGaA
17.3.4. Sartorius AG
17.3.5. Lonza Group AG
17.3.6. FUJIFILM Diosynth Biotechnologies
17.3.7. Repligen Corporation
17.3.8. Novasep Holding SAS
17.3.9. Applikon Biotechnology B.V.
17.3.10. Parker Hannifin Corporation

Companies Mentioned

The companies profiled in this Bioprocess Technology market report include:
  • Thermo Fisher Scientific Inc.
  • Danaher Corporation
  • Merck KGaA
  • Sartorius AG
  • Lonza Group AG
  • Agilent Technologies, Inc.
  • Bio-Rad Laboratories, Inc.
  • PerkinElmer, Inc.
  • Eppendorf AG
  • Shimadzu Corporation

Table Information