Commercial Vehicle Brake Systems Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2021-2031

The Global Commercial Vehicle Brake Systems Market is projected to expand from USD 19.64 Billion in 2025 to USD 28.93 Billion by 2031, registering a CAGR of 6.67%. These systems encompass the electronic, pneumatic, and hydraulic components engineered to stabilize and decelerate trucks, buses, and trailers during transport operations. The market is primarily driven by stringent government safety regulations necessitating superior stopping performance and a growing logistics sector that requires maximum fleet uptime to sustain global trade. According to the European Automobile Manufacturers’ Association, new EU van registrations rose by 8.3 percent in 2024, indicating strong demand for light commercial vehicles that directly correlates with increased procurement of braking units.

One major obstacle hindering market expansion is the volatility of raw material prices, which complicates manufacturing cost structures for suppliers. This financial instability makes it difficult for manufacturers to uphold competitive pricing strategies while simultaneously satisfying the substantial production volumes required by the aftermarket sector and original equipment manufacturers. Consequently, this unpredictability imposes significant strain on the supply chain, creating challenges in maintaining the balance between cost management and meeting industry requirements.

Market Drivers

The rapid electrification of commercial vehicle fleets is fundamentally transforming brake system specifications, necessitating the incorporation of electronic air compression units and regenerative braking technologies. Manufacturers are shifting from conventional pneumatic systems to electrified architectures that manage energy recovery while ensuring the necessary stopping power for heavier battery-electric trucks. This technical evolution is accelerating the development of decoupling braking solutions that effectively merge friction and electric motor retarding forces. According to the International Energy Agency’s 'Global EV Outlook 2024' released in May 2024, global electric truck sales neared 54,000 units in 2023, highlighting a surge in adoption that fuels the demand for specialized electronic braking components.

Furthermore, the expansion of the e-commerce and logistics transportation sectors serves as a primary catalyst for sustained market volume, as increased freight movement leads to higher mileage and faster component wear. Logistics providers are prioritizing fleet uptime, compelling brake manufacturers to engineer durable, low-maintenance air disc brakes and advanced friction materials capable of enduring rigorous duty cycles. According to the American Trucking Associations’ 'American Trucking Trends 2024' from September 2024, the United States trucking industry generated USD 987 billion in gross freight revenues in 2023, demonstrating the immense scale of goods movement requiring reliable deceleration systems. This high operational intensity supports financial stability for major suppliers; for instance, Knorr-Bremse reported that its Commercial Vehicle Systems division achieved EUR 2.00 billion in revenue during the first half of 2024 alone.

Market Challenges

The volatility of raw material prices significantly impedes the expansion of the Global Commercial Vehicle Brake Systems Market by disrupting cost structures and destabilizing supply chains. Brake manufacturing depends heavily on metals such as steel, cast iron, and aluminum for essential components like drums, discs, and calipers. When the prices of these commodities fluctuate unpredictably, suppliers struggle to maintain consistent profit margins or offer stable pricing to original equipment manufacturers. This financial uncertainty often forces companies to delay capacity expansions or reduce inventory investments, creating bottlenecks that restrict the overall market's capacity to meet rising demand.

According to the National Association of Manufacturers, 62.3 percent of industrial respondents surveyed in 2025 identified increased raw material costs as a primary business challenge. This statistic underscores the severity of the issue, as brake system manufacturers fall squarely within this affected industrial base. Such widespread cost pressure directly obstructs market growth by squeezing operating budgets and limiting the financial flexibility required for manufacturers to effectively scale production or absorb economic shocks.

Market Trends

The standardization of Automatic Emergency Braking (AEB) features is rapidly reshaping the market as regulatory bodies and safety organizations aggressively prioritize collision mitigation technologies. This trend compels brake manufacturers to evolve from supplying standalone mechanical components to integrating complex sensor-fused systems that proactively manage vehicle deceleration. This shift is exemplified by the introduction of rigorous independent safety ratings for heavy-duty vehicles, which now penalize models lacking advanced driver assistance integration, thereby forcing OEMs to standardize these technologies. According to a September 2025 press release by Volvo Trucks, the Volvo FM and Volvo FH Aero models were the only commercial vehicles to achieve a maximum 5-star rating in the European New Car Assessment Programme's stringent safety tests, emphasizing the critical market value of integrated braking safety systems.

Simultaneously, the implementation of IoT-enabled predictive maintenance sensors is transforming business models from hardware-centric sales to digital service ecosystems. Fleet operators are increasingly adopting smart braking solutions that monitor pad wear, temperature, and air pressure in real-time to prevent costly unplanned downtime and optimize asset utilization. This demand for digital reliability allows suppliers to generate recurring revenue streams through aftermarket services and data analytics platforms, moving beyond the traditional one-time sale of friction materials. This strategic pivot is evident in the financial performance of major industry players; according to ZF's 'Annual Report 2024' from March 2025, the company's aftermarket division achieved an organic sales increase of 12 percent, generating EUR 3.6 billion in revenue driven significantly by the heightened demand for service-oriented and digital maintenance solutions.

Key Players Profiled in the Commercial Vehicle Brake Systems Market

• Akebono Brake Industry Co.
• Brembo SpA
• Robert Bosch GmbH
• Continental AG
• Disc Brakes Australia
• Aptiv PLC
• Federal-Mogul Holding Co.
• Hella Pagid GmbH
• Performance Friction Corporation Brakes
• TVS Brake Linings Co.

Report Scope

In this report, the Global Commercial Vehicle Brake Systems Market has been segmented into the following categories:

Commercial Vehicle Brake Systems Market, by Vehicle Type:

• LCV
• M&HCV

Commercial Vehicle Brake Systems Market, by Sales Channel:

• OEM
• Replacement

Commercial Vehicle Brake Systems Market, by Product Type:

• Disc Brakes
• Drum Brakes

Commercial Vehicle Brake Systems Market, by Region:

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Commercial Vehicle Brake Systems Market.

Available Customization

The analyst offers customization according to your specific needs. The following customization options are available for the report:

• Detailed analysis and profiling of additional market players (up to five).

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