Commercial Vehicles Hydraulic Systems Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2021-2031

The Global Commercial Vehicles Hydraulic Systems Market is projected to expand from USD 2.98 Billion in 2025 to USD 4.48 Billion by 2031, reflecting a CAGR of 7.03%. These systems consist of integrated fluid power assemblies - including cylinders, pumps, and valves - that utilize pressurized fluid to execute essential actuation tasks such as steering, braking, and payload lifting in heavy-duty buses and trucks. The market's growth is largely fueled by the broadening of global logistics networks and infrastructure initiatives, which demand robust vehicles capable of managing high-tonnage operations through the high-force transmission capabilities inherent to hydraulic architectures.

However, the market faces a substantial hurdle due to the rapid transition toward vehicle electrification, as manufacturers increasingly investigate electro-mechanical substitutes to comply with strict zero-emission requirements. This shift threatens to decrease long-term dependence on conventional fluid power configurations. For instance, data from the European Automobile Manufacturers’ Association indicates that new EU truck registrations fell by 6.3 percent in 2024, pointing to a temporary reduction in manufacturing demand for related hydraulic components within a major regional market.

Market Drivers

The escalation of infrastructure and construction activities acts as a primary catalyst for the Global Commercial Vehicles Hydraulic Systems Market. As private entities and governments fund large-scale urbanization projects, there is a concurrent increase in the deployment of hydraulic-intensive equipment, such as dump trucks and excavators. These vehicles rely on high-pressure fluid power systems for heavy lifting and earthmoving tasks that electrical alternatives struggle to perform efficiently in high-load scenarios. This connection is underscored by Caterpillar Inc., which reported in October 2025 that sales in its Construction Industries segment grew by 7 percent to $6.8 billion in the third quarter of 2025, demonstrating the continued need for robust hydraulic actuation.

Concurrently, rising global demand for freight transportation and logistics is driving the adoption of hydraulic systems in on-highway commercial vehicles, where they are essential for functions like power steering and lift gates. As supply chains grow, fleet operators are prioritizing vehicles that provide high power density and reliability. In January 2025, the American Trucking Associations projected a 1.6 percent recovery in truck freight volumes for the year, signaling a rebound in fleet usage. This momentum is especially evident in emerging markets; the Society of Indian Automobile Manufacturers reported an 8.3 percent rise in commercial vehicle sales in India during the second quarter of the 2025-26 fiscal year, fueled by strong industrial freight activity.

Market Challenges

The shift toward vehicle electrification and the integration of electro-mechanical alternatives poses a major structural barrier to the hydraulic systems market. As governments implement rigorous zero-emission mandates, original equipment manufacturers are fundamentally overhauling bus and truck architectures to maximize energy efficiency for battery-electric platforms. Within this evolving design landscape, traditional hydraulic assemblies are often deemed less energy-efficient than electric actuation technologies. Consequently, manufacturers are replacing standard hydraulic power units with electric motor-driven actuators for auxiliary tasks, effectively reducing the addressable market for conventional valves, pumps, and fluid conveyance parts.

This technological substitution is causing a tangible contraction in demand for fluid power hardware, forcing suppliers to contend with shrinking volumes in a sector that was previously stable. The immediate consequences of changing drivetrain preferences and softer demand are reflected in recent industry metrics; the National Fluid Power Association reported a 14.9 percent year-over-year decline in total fluid power shipments in August 2024. This drop highlights the vulnerable position of traditional hydraulic vendors as they navigate the simultaneous pressures of current market contraction and the long-term strategic shift toward electrification.

Market Trends

The emergence of IoT-enabled smart hydraulic components is transforming the market by evolving hardware from passive actuators into intelligent, data-generating units. To meet the demands of fleet operators for lower total cost of ownership and higher uptime, manufacturers are embedding connectivity modules and sensors directly into valves, pumps, and cylinders for real-time monitoring. This digitalization supports predictive maintenance, allowing operators to detect component wear or potential faults before they lead to expensive downtime. Bosch Rexroth confirmed this focus in April 2025, stating it invested roughly 460 million euros in R&D during the 2024 fiscal year to develop connected IoT applications for mobile and industrial machinery.

Simultaneously, the adoption of electro-hydraulic architectures is increasing as a critical bridge between fully electric drivetrains and traditional fluid power. This hybrid approach utilizes decentralized electric motors to drive hydraulic pumps only when actuation is needed, replacing continuous engine-driven systems to enhance control precision and energy efficiency - vital for extending the range of battery-electric vehicles without losing high power density. Major suppliers are actively realigning their portfolios to support this trend; Danfoss reported in February 2025 that it allocated 488 million euros to R&D in 2024, maintaining a 5.0 percent investment ratio to strengthen its leadership in sustainable power and electrification within the mobile hydraulics sector.

Key Players Profiled in the Commercial Vehicles Hydraulic Systems Market

• Aisin Seiki Co. Lid
• Robert Bosch GmbH
• ZF Group
• Warner Electric LLC
• Continental AG
• Schaeffler Group
• WABCO
• GKN PLC
• JTEKT Corporation
• Fte Automotive

Report Scope

In this report, the Global Commercial Vehicles Hydraulic Systems Market has been segmented into the following categories:

Commercial Vehicles Hydraulic Systems Market, by Application Type:

• Brake
• Clutch
• Suspension

Commercial Vehicles Hydraulic Systems Market, by Component Type:

• Master Cylinder
• Slave Cylinder
• Reservoir
• Hose

Commercial Vehicles Hydraulic Systems Market, by End User:

• OEM
• Aftermarket

Commercial Vehicles Hydraulic Systems Market, by Region:

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Commercial Vehicles Hydraulic Systems Market.

Available Customization

The analyst offers customization according to your specific needs. The following customization options are available for the report:

• Detailed analysis and profiling of additional market players (up to five).

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