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Metal Forging Market - Global Forecast 2025-2032

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    Report

  • 181 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 5337638
UP TO OFF until Jan 01st 2026
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Senior executives in the metal forging industry operate in an environment shaped by disruptive technology, evolving regulations, and ongoing supply chain transformation. Reliable and current market intelligence enables organizations to identify new opportunities, mitigate risks, and align strategies for operational and sustainable advantage.

Market Snapshot: Metal Forging Market Size and Growth Trajectory

The metal forging market reached USD 92.70 billion in 2024 and is projected to grow to USD 102.44 billion by 2025, with future expansion anticipated up to USD 202.86 billion by 2032. This forward momentum is shaped by persistent demand across aerospace, automotive, energy, and heavy machinery, with companies investing in advanced manufacturing processes and end-to-end supply chain efficiency. Embracing automation and smart factory practices has become fundamental, not only to enhance product reliability and precision but also to support scalable operations. For senior decision-makers, these market dynamics underscore the importance of resilient solutions and technological alignment amid regulatory and competitive shifts.

Scope & Segmentation: Metal Forging Market Overview

  • Material Types: Aluminum, copper, titanium, carbon steel, and stainless steel are leveraged for their unique advantages such as durability, corrosion resistance, light weight, and adaptability to both conventional and modern manufacturing methods.
  • Equipment Types: Mechanical drop hammers, steam drop hammers, multi-roll machinery, and pressing systems are deployed to meet both high-volume and specialized production requirements, accommodating precision engineering or rapid output as needed.
  • Process Types: Options including hot and cold forging, coining, heading, pressing, open die and closed die forging, flashless processes, warm forging, extrusion, and press forming ensure flexibility for either large production runs or customized part fabrication.
  • Die Types: Closed dies, open dies, impression dies, and flashless dies improve component production by managing costs, lowering waste, and delivering consistent precision and repeatability in finished products.
  • End-Use Industries: Aerospace, agriculture, automotive, construction, mining, oil and gas, and power generation rely on forged components for critical performance, compliance, and durability in demanding operational contexts.
  • Geographic Regions: The market is analyzed across the Americas, Europe, Asia-Pacific, and the Middle East and Africa, with a focus on workforce developments, shifts in local regulation, and changes in trade activity that shape procurement and investment.
  • Key Companies: Sector leaders such as Bharat Forge Limited, Thyssenkrupp AG, Georg Fischer AG, Alcoa Corporation, Janesville Forge LLC, Fagor Arrasate S. Coop., Siegfried Holding GmbH & Co. KG, Carpenter Technology Corporation, Shanghai Forging Co., Ltd., and AIC Steel, Ltd. continue to innovate in process efficiency and quality benchmarks.

Key Takeaways for Senior Decision-Makers

  • Digital platforms and industrial analytics have become essential for real-time visibility and the proactive identification of operational risks, driving more consistent manufacturing results.
  • Seamless cooperation among procurement, compliance, and production teams ensures adherence to evolving industry standards while enabling uniform product quality across regions.
  • The shift to lightweight, recyclable metals addresses sustainability demands, facilitates compliance, and establishes readiness for changing environmental regulations in core markets.
  • Integrating automation with targeted workforce education enhances resilience, enabling companies to adapt swiftly to supply chain disruptions or updated regulatory requirements.
  • Ongoing innovation in die and forming technology leads to improved material utilization and opens up new possibilities for engineered solutions in both existing and emerging applications.

Tariff Impact: Strategic Supply Chain Adjustments

Recent tariff introductions in the United States are accelerating trends toward automation and regional sourcing among sector leaders. Manufacturers are intensifying nearshoring initiatives and deepening partnerships with local suppliers to moderate cost pressures and offset volatility caused by shifts in global trade. Diligent monitoring of regulatory changes and prompt restructuring of supplier networks are now integral to reinforcing supply chain stability and minimizing exposure.

Methodology & Data Sources

This report combines insights from interviews with industry executives, detailed supplier and customer data, and authoritative technical publications. Continuous analysis of industry and regulatory trends shapes recommendations that address current challenges and promote effective management in the metal forging sector.

Why This Report Matters

  • Supports benchmarking of processes and supplier relationships, providing a foundation for robust procurement and market expansion strategies.
  • Clarifies how contemporary manufacturing practices and environmental standards inform risk mitigation and sector competitiveness.
  • Gives leadership teams actionable, data-driven insights to navigate market and regulatory changes confidently.

Conclusion

Remaining up-to-date with technological change and regulatory requirements allows companies to optimize operations, advance digital transformation, and respond proactively as the metal forging industry landscape evolves.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Adoption of AI-driven process optimization to reduce scrap rates and improve cycle times
5.2. Integration of IoT-enabled sensors for real-time monitoring of forging plant operations
5.3. Expansion of hydrogen-based heating systems to minimize carbon emissions in forging
5.4. Growth in near-net-shape forging techniques to reduce material waste and machining time
5.5. Increased use of advanced high-strength lightweight alloys in automotive and aerospace forging
5.6. Deployment of robotic hammer and press systems for enhanced precision and throughput
5.7. Implementation of digital twin simulations to accelerate product development cycles
5.8. Shift toward localized forging supply chains to improve resilience and reduce lead times
5.9. Development of closed-loop water cooling and recycling systems to conserve resources
5.10. Emergence of blockchain-based traceability solutions for forged component provenance
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Metal Forging Market, by Material
8.1. Aluminum
8.2. Copper
8.3. Steel
8.3.1. Carbon Steel
8.3.2. Stainless Steel
8.4. Titanium
9. Metal Forging Market, by Equipment Type
9.1. Drop Hammer
9.1.1. Mechanical Hammer
9.1.2. Steam Hammer
9.2. Press
9.2.1. Hydraulic Press
9.2.2. Mechanical Press
9.3. Roll Forging Machine
9.3.1. Four-Roll
9.3.2. Three-Roll
10. Metal Forging Market, by Process Type
10.1. Cold Forging
10.1.1. Coining
10.1.2. Cold Heading
10.1.3. Cold Pressing
10.1.4. Upset Forging
10.2. Hot Forging
10.2.1. Closed Die Hot Forging
10.2.2. Open Die Hot Forging
10.2.3. Press Hot Forging
10.3. Warm Forging
10.3.1. Warm Extrusion
10.3.2. Warm Pressing
11. Metal Forging Market, by Die Type
11.1. Closed Die
11.1.1. Multi-Stage Closed Die
11.1.2. Single-Stage Closed Die
11.2. Flashless Die
11.3. Impression Die
11.3.1. Coining Die
11.3.2. Trimming Die
11.4. Open Die
12. Metal Forging Market, by End-Use Industry
12.1. Aerospace
12.1.1. Commercial Aircraft
12.1.2. Defense
12.2. Agriculture
12.3. Automotive
12.3.1. Commercial Vehicles
12.3.2. Passenger Vehicles
12.4. Industrial Machinery
12.4.1. Construction Machinery
12.4.2. Mining Machinery
12.5. Oil & Gas
12.5.1. Downstream
12.5.2. Upstream
12.6. Power Generation
13. Metal Forging Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Metal Forging Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Metal Forging Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Bharat Forge Limited
16.3.2. Thyssenkrupp AG
16.3.3. Georg Fischer AG
16.3.4. Alcoa Corporation
16.3.5. Janesville Forge LLC
16.3.6. Fagor Arrasate S. Coop.
16.3.7. Siegfried Holding GmbH & Co. KG
16.3.8. Carpenter Technology Corporation
16.3.9. Shanghai Forging Co., Ltd.
16.3.10. AIC Steel, Ltd.

Companies Mentioned

The companies profiled in this Metal Forging market report include:
  • Bharat Forge Limited
  • Thyssenkrupp AG
  • Georg Fischer AG
  • Alcoa Corporation
  • Janesville Forge LLC
  • Fagor Arrasate S. Coop.
  • Siegfried Holding GmbH & Co. KG
  • Carpenter Technology Corporation
  • Shanghai Forging Co., Ltd.
  • AIC Steel, Ltd.

Table Information