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Metal Forging Market - Global Forecast 2025-2032

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    Report

  • 181 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 5337638
UP TO OFF until Jan 01st 2026
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The metal forging market is undergoing transformation as companies adapt to evolving manufacturing standards, technology innovation, and changing regulations. Senior decision-makers need clear intelligence to align their strategies with these drivers, ensuring both operational strength and long-term competitiveness.

Market Snapshot: Metal Forging Market Size and Growth Trajectory

The global metal forging market reached USD 92.70 billion in 2024 and is forecast to grow to USD 102.44 billion by 2025, with expectations of further expansion to USD 202.86 billion by 2032. This represents a compound annual growth rate (CAGR) of 10.28%. Growth is being driven by high performance requirements in aerospace, automotive, heavy machinery, and power generation, where forged components are valued for their strength and dependability. Increased focus on process upgrades, risk management, and supply chain efficiencies is helping organizations meet both industry and compliance goals as more advanced technologies are adopted.

Scope & Segmentation in the Metal Forging Market

  • Material: Aluminum, copper, titanium, carbon steel, and stainless steel each offer tailored benefits for strength, weight, or resistance, serving complex use cases across manufacturing and infrastructure sectors.
  • Equipment Type: Mechanical hammers, steam drop hammers, press technologies, and multi-roll machines support a variety of production demands, from high-volume output to custom component creation.
  • Process Type: Cold forging, hot forging, coining, heading, open die, closed die, flashless, press, warm forging, extrusion, and pressing methods allow companies to address traditional and specialized requirements while maximizing process versatility.
  • Die Type: Closed dies, open dies, impression dies, and flashless solutions help minimize waste and align design approaches to cost or complexity constraints.
  • End-Use Industry: Aerospace, agriculture, commercial and passenger vehicle manufacturing, construction, mining, oil and gas, and power generation each demand materials and methods suited to rigorous operational and compliance needs.
  • Geographic Coverage: The Americas, Europe, Asia-Pacific, and the Middle East & Africa influence supplier networks and infrastructure investment strategies, with regional trade policies and available talent shaping production footprints.
  • Key Companies Tracked: Bharat Forge Limited, Thyssenkrupp AG, Georg Fischer AG, Alcoa Corporation, Janesville Forge LLC, Fagor Arrasate S. Coop., Siegfried Holding GmbH & Co. KG, Carpenter Technology Corporation, Shanghai Forging Co., Ltd., and AIC Steel, Ltd. are recognized for advancing operational efficiency and technology adoption in this sector.

Key Takeaways for Senior Decision-Makers

  • Deploying digital platforms and analytics enhances operational visibility and enables data-driven process improvements, supporting more accurate forecasting and real-time decision-making.
  • Cross-functional collaboration among procurement, compliance, and operations increases adaptability, ensuring organizations meet evolving regulatory and quality standards with agility.
  • Focusing on lighter, recyclable metals positions companies to meet environmental targets and align with industry sustainability commitments regarding emissions and energy efficiency.
  • Integrating automation with focused workforce training equips firms to respond to updated compliance expectations and remain competitive in a technology-driven environment.
  • Innovative use of die and forming technology maximizes material yield, tailoring production methods to a diverse range of customer specifications and reducing unnecessary waste.

Tariff Impact: Strategic Supply Chain Adjustments

With U.S. tariffs on imported alloys and forged components expected in 2025, executives are intensifying automation efforts and scaling domestic production capacity. Many firms are reassessing nearshoring options and exploring alternative supplier networks to build supply chain resilience while carefully managing cost structures and operational continuity. Utilizing regional trade agreements provides another pathway to maintain stability, while continuous regulatory monitoring allows organizations to promptly adjust strategies in response to policy shifts.

Methodology & Data Sources

This analysis is grounded in direct interviews with senior executives, suppliers, and key end users. Technical datasets and regulatory reviews further support actionable findings designed to inform strategic planning in the metal forging market.

Why This Report Matters

  • Enables leaders to benchmark internal capabilities, evaluate suppliers, and identify new avenues for growth with confidence.
  • Clarifies how technology shifts, regulatory changes, and sustainability imperatives are shaping operations, risk management, and organizational direction.
  • Prepares executives for changing regional business conditions and evolving sector demands through practical, insight-driven analysis.

Conclusion

By leveraging these insights, senior leaders can reinforce operational efficiency, accelerate adoption of innovative technologies, and drive agile responses to changes in the metal forging market.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Adoption of AI-driven process optimization to reduce scrap rates and improve cycle times
5.2. Integration of IoT-enabled sensors for real-time monitoring of forging plant operations
5.3. Expansion of hydrogen-based heating systems to minimize carbon emissions in forging
5.4. Growth in near-net-shape forging techniques to reduce material waste and machining time
5.5. Increased use of advanced high-strength lightweight alloys in automotive and aerospace forging
5.6. Deployment of robotic hammer and press systems for enhanced precision and throughput
5.7. Implementation of digital twin simulations to accelerate product development cycles
5.8. Shift toward localized forging supply chains to improve resilience and reduce lead times
5.9. Development of closed-loop water cooling and recycling systems to conserve resources
5.10. Emergence of blockchain-based traceability solutions for forged component provenance
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Metal Forging Market, by Material
8.1. Aluminum
8.2. Copper
8.3. Steel
8.3.1. Carbon Steel
8.3.2. Stainless Steel
8.4. Titanium
9. Metal Forging Market, by Equipment Type
9.1. Drop Hammer
9.1.1. Mechanical Hammer
9.1.2. Steam Hammer
9.2. Press
9.2.1. Hydraulic Press
9.2.2. Mechanical Press
9.3. Roll Forging Machine
9.3.1. Four-Roll
9.3.2. Three-Roll
10. Metal Forging Market, by Process Type
10.1. Cold Forging
10.1.1. Coining
10.1.2. Cold Heading
10.1.3. Cold Pressing
10.1.4. Upset Forging
10.2. Hot Forging
10.2.1. Closed Die Hot Forging
10.2.2. Open Die Hot Forging
10.2.3. Press Hot Forging
10.3. Warm Forging
10.3.1. Warm Extrusion
10.3.2. Warm Pressing
11. Metal Forging Market, by Die Type
11.1. Closed Die
11.1.1. Multi-Stage Closed Die
11.1.2. Single-Stage Closed Die
11.2. Flashless Die
11.3. Impression Die
11.3.1. Coining Die
11.3.2. Trimming Die
11.4. Open Die
12. Metal Forging Market, by End-Use Industry
12.1. Aerospace
12.1.1. Commercial Aircraft
12.1.2. Defense
12.2. Agriculture
12.3. Automotive
12.3.1. Commercial Vehicles
12.3.2. Passenger Vehicles
12.4. Industrial Machinery
12.4.1. Construction Machinery
12.4.2. Mining Machinery
12.5. Oil & Gas
12.5.1. Downstream
12.5.2. Upstream
12.6. Power Generation
13. Metal Forging Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Metal Forging Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Metal Forging Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Bharat Forge Limited
16.3.2. Thyssenkrupp AG
16.3.3. Georg Fischer AG
16.3.4. Alcoa Corporation
16.3.5. Janesville Forge LLC
16.3.6. Fagor Arrasate S. Coop.
16.3.7. Siegfried Holding GmbH & Co. KG
16.3.8. Carpenter Technology Corporation
16.3.9. Shanghai Forging Co., Ltd.
16.3.10. AIC Steel, Ltd.

Companies Mentioned

The companies profiled in this Metal Forging market report include:
  • Bharat Forge Limited
  • Thyssenkrupp AG
  • Georg Fischer AG
  • Alcoa Corporation
  • Janesville Forge LLC
  • Fagor Arrasate S. Coop.
  • Siegfried Holding GmbH & Co. KG
  • Carpenter Technology Corporation
  • Shanghai Forging Co., Ltd.
  • AIC Steel, Ltd.

Table Information