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Metal Forging Market - Global Forecast 2025-2032

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    Report

  • 181 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5337638
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The metal forging market is evolving as industries prioritize sustainability, advanced engineering, and more resilient supply strategies. Senior decision-makers must stay ahead of rapid changes in technology, regulations, and global operations to maximize commercial opportunities and manage risk in this shifting landscape.

Market Snapshot: Metal Forging Market Size and Growth Outlook

The metal forging market rose from USD 92.70 billion in 2024 to USD 102.44 billion in 2025 and is forecast to reach USD 202.86 billion by 2032, driven by a robust CAGR of 10.28%. Growth reflects increasing demand for forged components across aerospace, transportation, construction, and energy sectors. Technology adoption is accelerating, intensifying the need for innovative manufacturing approaches and stricter process controls. Emerging regulations are compelling continuous enhancement in production standards, helping shape operational priorities for market participants. As global supply chains adapt and customers seek customized, high-performance forged solutions, leaders are recalibrating sourcing frameworks to maintain agility and competitiveness.

Scope & Segmentation

  • Material Types: Aluminum, copper, titanium, carbon steel, and stainless steel are widely used to target performance requirements, from lightweighting in automotive to corrosion resistance in energy applications.
  • Equipment Types: Mechanical and steam drop hammers, hydraulic presses, mechanical presses, as well as four-roll and three-roll forging machines are integral for shaping metals across production volumes and tolerance needs.
  • Process Types: Cold forging (coining, cold heading, cold pressing, upset forging), hot forging (closed die, open die, press hot), and warm forging (warm extrusion, warm pressing) allow for adaptability across product complexity and material characteristics.
  • Die Types: Multi-stage closed die, single-stage closed die, flashless die, coining die, trimming die, and open die technologies support manufacturers in achieving efficiency, repeatability, and precision.
  • End-Use Industries: Commercial and defense aerospace, agriculture, commercial vehicles, passenger vehicles, construction machinery, mining machinery, downstream and upstream oil & gas, and power generation represent the primary demand sectors, each with unique compliance and supply chain criteria.
  • Regions Covered: North America (United States, Canada, Mexico), Latin America (Brazil, Argentina, Chile, Colombia, Peru), Europe (United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland), Middle East (UAE, Saudi Arabia, Qatar, Turkey, Israel), Africa (South Africa, Nigeria, Egypt, Kenya), and Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan), reflecting the global scope of market growth and regional nuances.
  • Key Companies: Bharat Forge Limited, Thyssenkrupp AG, Georg Fischer AG, Alcoa Corporation, Janesville Forge LLC, Fagor Arrasate S. Coop., Siegfried Holding GmbH & Co. KG, Carpenter Technology Corporation, Shanghai Forging Co., Ltd., and AIC Steel, Ltd. are prominent players focusing on scale, innovation, and targeted sector leadership.

Key Strategic Insights for Decision-Makers

  • Digitization and real-time data analytics are elevating productivity and enabling proactive quality assurance throughout forging processes.
  • Hybrid and electric equipment adoption advances sustainability initiatives and lowers operational energy use, supporting both financial and environmental objectives.
  • Sector-specific material innovations, such as specialty alloys, address trends like reduced vehicle weight or enhanced durability in harsh environments.
  • Companies are investing in supply chain resiliency by shortening sourcing cycles, integrating automation, and situating production closer to consumption markets.
  • Cross-functional collaboration among engineering, procurement, and quality teams is intensifying to ensure fast adaptation to regulatory directives and customer demands.

Tariff Impact and Supply Chain Dynamics

Forthcoming United States tariff measures scheduled for 2025 are causing manufacturers to revisit global sourcing strategies. Firms are prioritizing domestic capacity enhancements and exploring nearshoring, particularly to Mexico and Canada, to preserve flexibility and balance operational costs. Automation adoption is accelerating to counteract potential price increases. Providers specializing in niche alloys are actively diversifying their supply bases or making targeted pricing adjustments, while some absorb costs to maintain client relationships.

Methodology & Data Sources

This analysis draws on structured interviews with industry veterans, equipment vendors, and end users. Secondary sources, including technical publications, association releases, and regulatory documents, supplement findings. Data integrity was ensured through rigorous cross-verification and multiple rounds of expert review to maintain the highest reliability and strategic relevance.

Why This Report Matters

  • Enables leaders to make informed choices about technology investment, resource allocation, and future-proofing strategies amid evolving market and regulatory pressures.
  • Supports benchmarking of operational and sustainability practices against global best-in-class peers in the metal forging market.
  • Facilitates well-grounded risk planning by clarifying impacts of tariffs, industry trends, and adaptive supply approaches.

Conclusion

The metal forging market is shaped by innovations, regulatory shifts, and dynamic supply networks. Senior executives leveraging accurate market intelligence and segment insights are positioned to build operational resilience and drive long-term growth.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Adoption of AI-driven process optimization to reduce scrap rates and improve cycle times
5.2. Integration of IoT-enabled sensors for real-time monitoring of forging plant operations
5.3. Expansion of hydrogen-based heating systems to minimize carbon emissions in forging
5.4. Growth in near-net-shape forging techniques to reduce material waste and machining time
5.5. Increased use of advanced high-strength lightweight alloys in automotive and aerospace forging
5.6. Deployment of robotic hammer and press systems for enhanced precision and throughput
5.7. Implementation of digital twin simulations to accelerate product development cycles
5.8. Shift toward localized forging supply chains to improve resilience and reduce lead times
5.9. Development of closed-loop water cooling and recycling systems to conserve resources
5.10. Emergence of blockchain-based traceability solutions for forged component provenance
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Metal Forging Market, by Material
8.1. Aluminum
8.2. Copper
8.3. Steel
8.3.1. Carbon Steel
8.3.2. Stainless Steel
8.4. Titanium
9. Metal Forging Market, by Equipment Type
9.1. Drop Hammer
9.1.1. Mechanical Hammer
9.1.2. Steam Hammer
9.2. Press
9.2.1. Hydraulic Press
9.2.2. Mechanical Press
9.3. Roll Forging Machine
9.3.1. Four-Roll
9.3.2. Three-Roll
10. Metal Forging Market, by Process Type
10.1. Cold Forging
10.1.1. Coining
10.1.2. Cold Heading
10.1.3. Cold Pressing
10.1.4. Upset Forging
10.2. Hot Forging
10.2.1. Closed Die Hot Forging
10.2.2. Open Die Hot Forging
10.2.3. Press Hot Forging
10.3. Warm Forging
10.3.1. Warm Extrusion
10.3.2. Warm Pressing
11. Metal Forging Market, by Die Type
11.1. Closed Die
11.1.1. Multi-Stage Closed Die
11.1.2. Single-Stage Closed Die
11.2. Flashless Die
11.3. Impression Die
11.3.1. Coining Die
11.3.2. Trimming Die
11.4. Open Die
12. Metal Forging Market, by End-Use Industry
12.1. Aerospace
12.1.1. Commercial Aircraft
12.1.2. Defense
12.2. Agriculture
12.3. Automotive
12.3.1. Commercial Vehicles
12.3.2. Passenger Vehicles
12.4. Industrial Machinery
12.4.1. Construction Machinery
12.4.2. Mining Machinery
12.5. Oil & Gas
12.5.1. Downstream
12.5.2. Upstream
12.6. Power Generation
13. Metal Forging Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Metal Forging Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Metal Forging Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Bharat Forge Limited
16.3.2. Thyssenkrupp AG
16.3.3. Georg Fischer AG
16.3.4. Alcoa Corporation
16.3.5. Janesville Forge LLC
16.3.6. Fagor Arrasate S. Coop.
16.3.7. Siegfried Holding GmbH & Co. KG
16.3.8. Carpenter Technology Corporation
16.3.9. Shanghai Forging Co., Ltd.
16.3.10. AIC Steel, Ltd.
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this Metal Forging market report include:
  • Bharat Forge Limited
  • Thyssenkrupp AG
  • Georg Fischer AG
  • Alcoa Corporation
  • Janesville Forge LLC
  • Fagor Arrasate S. Coop.
  • Siegfried Holding GmbH & Co. KG
  • Carpenter Technology Corporation
  • Shanghai Forging Co., Ltd.
  • AIC Steel, Ltd.

Table Information