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Carbon Fiber Prepreg Market - Global Forecast 2025-2030

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    Report

  • 198 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 4995222
UP TO OFF until Jan 01st 2026
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Carbon fiber prepreg is redefining high-performance manufacturing, providing critical advantages in strength, weight reduction, and durability for sectors with demanding application requirements. As advanced materials adoption accelerates, senior executives are facing pivotal decisions that will shape their organization's competitiveness and resilience within the evolving composites landscape.

Market Snapshot: Carbon Fiber Prepreg Market Size and Growth Outlook

The carbon fiber prepreg market expanded from USD 10.93 billion in 2024 to USD 12.21 billion in 2025, with a robust CAGR of 12.07%, and is projected to reach USD 21.67 billion by 2030. This sustained growth trajectory reflects escalating demand in aerospace, automotive, and renewable energy, spurred by ongoing technology advancements and rising sustainability expectations. Decision-makers benefit from data-driven visibility on shifting cost structures, regulatory headwinds, and evolving production methods impacting global competitiveness.

Scope & Segmentation: Industry Verticals, Technologies, and Regional Coverage

The report provides comprehensive analysis of the following segments:

  • Resin Type: Thermoplastic (including polyetheretherketone, polyetherketoneketone, polyetherimide) and thermoset (comprising bismaleimide, cyanate ester, epoxy, phenolic)
  • Product Form: Roll, sheet, tape
  • Impregnation Process: Hot-melt, solution dip, solution spray
  • Cure Temperature: High-temperature, low-temperature, medium-temperature
  • Application: Aerospace and defense, commercial aviation, military aviation, space launch missions, automotive, electric vehicles, ICE vehicles, rail and mass transit, electronics, construction and civil, industrial equipment, pressure vessels, marine, medical orthotics and prosthetics, sports equipment, bicycle frames, fishing rods, skis and boards, wind energy (offshore, onshore)
  • Distribution Channel: Offline sales (direct, distributors), online sales
  • Regions: Americas (North America—United States, Canada, Mexico; Latin America—Brazil, Argentina, Chile, Colombia, Peru), Europe, Middle East & Africa (United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland, UAE, Saudi Arabia, Qatar, Turkey, Israel, South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan)
  • Key Companies: 3A Associate Incorporated, ACP COMPOSITES, INC., Arvind Composite, Axiom Materials, Hexcel Corporation, Mitsubishi Chemical Corporation, Teijin Limited, Toray Industries, Inc., ZOLTEK Corporation, and others

Key Takeaways for Senior Decision-Makers

  • Innovations in prepreg resin systems are driving both competitive differentiation and material circularity, supporting strategies that align with increasing sustainability demands and operational efficiency.
  • Automation technologies, such as automated fiber placement and out-of-autoclave curing, enable complex part manufacturing with consistent quality while reducing energy and production time.
  • Regional adoption trends highlight maturity in North American and European aerospace and wind energy applications, while Asia-Pacific is rapidly scaling production capacity for both mass automotive and specialty segments.
  • Collaborative partnerships among fiber producers, resin experts, and OEMs are fostering tailored solutions, ensuring alignment with evolving requirements across key end-use sectors.
  • Lifecycle assessment frameworks and transparent environmental credentials are emerging as differentiators for market leaders aiming to secure supply contracts with strict compliance criteria.

Tariff Impact: U.S. Import Duties Reshaping Supply Chain Strategies

Anticipated United States import tariffs for 2025 are prompting carbon fiber prepreg suppliers to reassess sourcing models and logistics flows. Companies are increasingly considering nearshoring and long-term contracts to mitigate exposure. These measures, paired with R&D efforts to optimize materials utilization, support resilience against policy-driven cost shifts and reinforce agile procurement decision-making.

Methodology & Data Sources

This market analysis integrates primary interviews with technical leaders, procurement experts, and composite engineers, complemented by detailed secondary sources such as trade journals and regulatory filings. Data triangulation and segmentation mapping underpin accurate forecasting, providing a foundation for targeted strategic action.

Why This Report Matters for Executive Strategy

  • Empower C-suite and procurement leaders to anticipate regulatory, technological, and supply chain disruptions, informing timely investment and operational decisions.
  • Facilitate product development and M&A activity by detailing high-value application segments, supplier dynamics, and sustainability drivers most relevant for market leadership.
  • Support risk management by outlining regional developments and illustrative company actions for navigating complex policy and trade scenarios.

Conclusion

For executives seeking clear insight and actionable guidance in the high-performance composites industry, this report offers robust, segmented analysis and forward-looking strategies. Invest in deeper understanding to align organizational priorities with the next phase of carbon fiber prepreg innovation.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of automated fiber placement and robotics to accelerate large-scale prepreg composite production
5.2. Adoption of out-of-autoclave curing technologies to cut costs and shorten prepreg composite cycle times
5.3. Development of bio-based and recycled resin systems to meet sustainability goals in carbon fiber prepregs
5.4. Expansion of carbon fiber prepreg usage in electric vehicle battery enclosures for weight reduction
5.5. Advancements in AI-driven simulation tools to optimize prepreg laminate design and material performance
5.6. Accelerating certification of thermoplastic carbon prepregs for weldable primary aerospace structures and eVTOL airframes
5.7. Expansion of offshore wind turbine blades using toughened carbon prepregs to improve fatigue life and lightning protection
5.8. Vertical integration from PAN precursor to prepreg by major suppliers to stabilize pricing and secure multi-year OEM capacity commitments
5.9. Development of thin-ply and spread-tow carbon prepregs to delay micro-buckling, enhance damage tolerance, and reduce laminate weight in aero structures
5.10. Hybrid carbon-glass and carbon-basalt prepregs engineered to balance cost and performance for marine, pressure vessel, and industrial applications
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Carbon Fiber Prepreg Market, by Resin Type
8.1. Thermoplastic
8.1.1. Poly(aryl ether ketone)
8.1.1.1. Polyetheretherketone
8.1.1.2. Polyetherketoneketone
8.1.2. Polyetherimide
8.2. Thermoset
8.2.1. Bismaleimide
8.2.2. Cyanate Ester
8.2.3. Epoxy
8.2.4. Phenolic
9. Carbon Fiber Prepreg Market, by Product Form
9.1. Roll
9.2. Sheet
9.3. Tape
10. Carbon Fiber Prepreg Market, by Impregnation Process
10.1. Hot-Melt
10.2. Solution Dip
10.3. Solution Spray
11. Carbon Fiber Prepreg Market, by Cure Temperature
11.1. High-Temperature (>180°C)
11.2. Low-Temperature (< 120°C)
11.3. Medium-Temperature (120-180°C)
12. Carbon Fiber Prepreg Market, by Application
12.1. Aerospace & Defense
12.1.1. Commercial Aviation
12.1.2. Military Aviation
12.1.3. Space Launch Missions
12.2. Automotive & Transportation
12.2.1. Electric Vehicles
12.2.2. Internal Combustion Engine (ICE) Vehicles
12.2.3. Rail & Mass Transit
12.3. Electronics
12.4. Industrial & Infrastructure
12.4.1. Construction & Civil
12.4.2. Industrial Equipment & Rollers
12.4.3. Pressure Vessels
12.5. Marine
12.6. Medical
12.6.1. Orthotics
12.6.2. Prosthetics
12.7. Sports & Leisure Equipment
12.7.1. Bicycle Frames
12.7.2. Fishing Rods
12.7.3. Skis & Boards
12.8. Wind Energy
12.8.1. Offshore
12.8.2. Onshore
13. Carbon Fiber Prepreg Market, by Distribution Channel
13.1. Offline Sales
13.1.1. Direct Sales
13.1.2. Distributors
13.2. Online Sales
14. Carbon Fiber Prepreg Market, by Region
14.1. Americas
14.1.1. North America
14.1.2. Latin America
14.2. Europe, Middle East & Africa
14.2.1. Europe
14.2.2. Middle East
14.2.3. Africa
14.3. Asia-Pacific
15. Carbon Fiber Prepreg Market, by Group
15.1. ASEAN
15.2. GCC
15.3. European Union
15.4. BRICS
15.5. G7
15.6. NATO
16. Carbon Fiber Prepreg Market, by Country
16.1. United States
16.2. Canada
16.3. Mexico
16.4. Brazil
16.5. United Kingdom
16.6. Germany
16.7. France
16.8. Russia
16.9. Italy
16.10. Spain
16.11. China
16.12. India
16.13. Japan
16.14. Australia
16.15. South Korea
17. Competitive Landscape
17.1. Market Share Analysis, 2024
17.2. FPNV Positioning Matrix, 2024
17.3. Competitive Analysis
17.3.1. Axiom Materials, Inc.
17.3.2. Gurit Services AG
17.3.3. Hexcel Corporation
17.3.4. Mitsubishi Chemical Corporation
17.3.5. Park Aerospace Corp.
17.3.6. SEIREN Co., LTD.
17.3.7. SGL Carbon SE
17.3.8. Teijin Limited
17.3.9. Toray Industries, Inc.
17.3.10. Nippon Graphite Fiber Corporation

Companies Mentioned

The companies profiled in this Carbon Fiber Prepreg market report include:
  • 3A Associate Incorporated
  • ACP COMPOSITES, INC.
  • Adhesive Prepregs For Composite Manufacturers
  • Arvind Composite
  • Axiom Materials, Inc.
  • Barrday Inc.
  • Composites One
  • Fibremax Ltd
  • Gurit Services AG
  • Hankuk Carbon Co., Ltd.
  • Haufler Composites GmbH & Co.KG.
  • Hexcel Corporation
  • K. Sakai & Co., Ltd.
  • KREMPEL GmbH
  • Mitsubishi Chemical Corporation
  • Norplex, Inc.
  • North Thin Ply Technology Sàrl
  • Park Aerospace Corp.
  • Plastic Reinforcement Fabrics Ltd
  • Rock West Composites, Inc.
  • SEIREN Co., LTD.
  • SGL Carbon SE
  • Syensqo Group
  • Teijin Limited
  • Toray Industries, Inc.
  • Zyvex Technologies
  • Nippon Graphite Fiber Corporation
  • ZOLTEK Corporation
  • Weihai Guangwei Group Co., Ltd.
  • Haining ANJIE Composite Materials Co., Ltd
  • DIC Corporation
  • Kordsa Teknik Tekstil A.Ş.

Table Information