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Pressure Relief Devices Market - Global Forecast 2025-2032

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    Report

  • 181 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5639568
UP TO OFF until Jan 01st 2026
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Pressure relief devices are critical for maintaining industrial safety, enabling companies to comply with evolving regulations and protect operational continuity. Senior leaders evaluating technology investment and safety strategy will find this analysis uniquely useful, covering key adoption drivers, supply chain adjustments, and digital transformation shaping the pressure relief devices market.

Market Snapshot: Pressure Relief Devices Market

The global pressure relief devices market expanded from USD 4.92 billion in 2024 to USD 5.36 billion in 2025. The market is set for continued growth, with a projected CAGR of 8.86% and an anticipated market value reaching USD 9.72 billion by 2032. Growth is propelled by increased regulatory oversight, widespread implementation of advanced processing systems, and an industry-wide focus on mitigating operational risk. Decision-makers across process and manufacturing sectors are prioritizing these devices as safety and efficiency converge, driving adoption in applications where compliance and reliability are non-negotiable.

Scope & Segmentation of the Pressure Relief Devices Market

  • Device Types: Market offerings include pilot operated relief valves, direct-acting and pilot-operated pressure safety valves, forward-acting and reverse-acting rupture discs, and safety relief valves with balanced bellows or spring-loaded designs. These segmentations support tailored pressure management solutions across diverse industrial scenarios.
  • End-Use Industries: Core user groups are chemical processing, food and beverage manufacturing (notably in breweries and dairies), oil and gas operations, pharmaceutical environments—spanning from API manufacturing to formulation—and power generation sectors. Each segment faces unique process risks, demanding device customization for regulatory and functional compliance.
  • Distribution Channels: Products are sold through direct channels, emphasizing consultative sales and solution customization, and via online procurement platforms that facilitate rapid quoting and streamlined delivery for critical applications.
  • Materials: Pressure relief devices utilize alloy steels—including Hastelloy and Inconel—for demanding environments, carbon steel for cost-sensitive situations, and stainless steel grades such as SS304 and SS316 for optimal corrosion resistance and regulatory compliance.
  • Regions Covered: The market spans the Americas (including the US, Canada, Mexico, Brazil, Argentina, Chile, Colombia, and Peru), Europe, Middle East and Africa (covering the UK, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland, UAE, Saudi Arabia, Qatar, Turkey, Israel, South Africa, Nigeria, Egypt, Kenya), and Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan). Each region presents distinct safety standards and local supply dynamics.
  • Leading Companies: Key market players include Emerson Electric Co., Curtiss-Wright Corporation, Crane Co., SPX Flow, Inc., Pentair PLC, IMI plc, Velan Inc., Samson AG, LESER GmbH & Co. KG, and Valvitalia S.p.A. These suppliers shape the competitive landscape through global reach and technical capabilities.

Key Takeaways for Senior Leaders

  • Deployment of advanced sensors and integrated digital monitoring transforms traditional pressure relief systems into proactive, real-time safety assets, enhancing process visibility and control.
  • Heightened regulatory demands across major markets require collaborative relationships between manufacturers and standards organizations to ensure continuous product qualification and risk mitigation.
  • Customization enabled by additive manufacturing and specialized material selection allows for precise application fit, strengthening differentiation and meeting stringent operational requirements.
  • Digital platforms that connect device data with remote calibration tools and predictive maintenance have shifted competition from hardware-focused performance to overall solution delivery and lifecycle management.
  • Market innovation is increasingly shaped by partnership models and digitally native entrants, encouraging established manufacturers to adapt both service offerings and business models for sustained relevance.

Tariff Impact: Navigating US Trade Actions

The introduction of heightened US tariffs on strategic metal alloys and precision components has redefined procurement and supply chain strategies within the pressure relief devices sector. Organizations are mitigating risk by prioritizing regional suppliers and evaluating nearshoring opportunities, reducing exposure to trade policy fluctuations. Aftermarket service providers are adapting through robust inventory management and by strengthening manufacturer alliances, enabling more resilient supply and quicker response to domestic market needs.

Research Methodology & Data Sources

This report integrates primary interviews with engineers, plant managers, and procurement specialists alongside secondary research from industry standards, patents, and regulatory sources. Segment-level findings are rigorously validated through cross-referencing and expert panels, ensuring robust, decision-ready insights aligned with real-world operating environments.

Why This Report Matters for Decision-Makers

  • Identify investment priorities by understanding shifts in compliance, technology adoption, and supply chain structure tailored to safety-critical devices.
  • Access comprehensive segmentation and competition insights to target relevant growth opportunities and identify potential region- or industry-specific risks.
  • Support procurement, product development, and risk management strategies with well-sourced, practice-informed market data and trend analysis.

Conclusion

This report delivers focused guidance for leaders seeking to strengthen safety performance, operational reliability, and market position. Leveraging these findings will help organizations develop adaptive strategies in a complex, evolving industrial environment.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of IoT-enabled monitoring and predictive analytics in industrial relief valves for enhanced safety and uptime
5.2. Adoption of additive manufacturing techniques to produce lightweight, custom pressure relief devices with complex geometries
5.3. Development of advanced composite and corrosion-resistant alloys to improve durability of high-temperature pressure relief valves
5.4. Implementation of AI-driven predictive maintenance platforms for real-time fault detection in pressure relief systems
5.5. Expansion of hydrogen fueling infrastructure driving demand for specialized low-pressure, high-purity relief devices
5.6. Regulatory harmonization across major markets streamlining certification processes for pressure relief equipment
5.7. Rising investments in offshore wind and subsea pipelines accelerating the need for ruggedized subsea pressure relief valves
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Pressure Relief Devices Market, by Device Type
8.1. Pilot Operated Relief Valves
8.2. Pressure Safety Valves
8.2.1. Direct-Acting
8.2.2. Pilot-Operated
8.3. Rupture Discs
8.3.1. Forward-Acting
8.3.2. Reverse-Acting
8.4. Safety Relief Valves
8.4.1. Balanced Bellows
8.4.2. Spring-Loaded
9. Pressure Relief Devices Market, by End-Use Industry
9.1. Chemical Processing
9.2. Food & Beverage
9.2.1. Brewery
9.2.2. Dairy
9.3. Oil & Gas
9.4. Pharmaceuticals
9.4.1. Api Manufacturing
9.4.2. Formulation
9.5. Power Generation
10. Pressure Relief Devices Market, by Distribution Channel
10.1. Direct Sales
10.2. Online
11. Pressure Relief Devices Market, by Material
11.1. Alloy Steel
11.1.1. Hastelloy
11.1.2. Inconel
11.2. Carbon Steel
11.3. Stainless Steel
11.3.1. Ss304
11.3.2. Ss316
12. Pressure Relief Devices Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. Pressure Relief Devices Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. Pressure Relief Devices Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Emerson Electric Co.
15.3.2. Curtiss-Wright Corporation
15.3.3. Crane Co.
15.3.4. SPX Flow, Inc.
15.3.5. Pentair PLC
15.3.6. IMI plc
15.3.7. Velan Inc.
15.3.8. Samson AG
15.3.9. LESER GmbH & Co. KG
15.3.10. Valvitalia S.p.A.
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this Pressure Relief Devices market report include:
  • Emerson Electric Co.
  • Curtiss-Wright Corporation
  • Crane Co.
  • SPX Flow, Inc.
  • Pentair PLC
  • IMI plc
  • Velan Inc.
  • Samson AG
  • LESER GmbH & Co. KG
  • Valvitalia S.p.A.

Table Information