Thermal Spray Equipment Market - Global Forecast 2025-2032

The thermal spray equipment market is evolving rapidly, driven by industry demand for reliable, scalable surface engineering technologies that enable operational resilience. Senior decision-makers are focusing on solutions that adapt across manufacturing landscapes while supporting quality, innovation, and compliance.

Market Snapshot: Global Thermal Spray Equipment Market

The global thermal spray equipment market is on an impressive growth trajectory, reaching USD 717.71 million in 2024 and projected to expand to USD 782.46 million in 2025, reflecting a CAGR of 9.17%. Forecasts suggest continued momentum, with valuations anticipated to top USD 1.44 billion by 2032. The expansion is fueled by adoption of automation, increasing environmental regulations, and greater industry investments in digital platforms. Executives recognize that modern surface engineering enhances asset lifespan and safety compliance. Organizations in sectors with demanding process requirements are embracing these technologies to meet stringent standards and drive operational improvement.

Scope & Segmentation

This comprehensive report enables leadership to navigate the thermal spray equipment sector with clarity, outlining market segments critical for investment, expansion, and compliance strategies:

• Process Technologies: Includes Cold Spray, Detonation Gun, Flame Spray (covering powder and wire feed options), High Velocity Oxy Fuel, Plasma Spray (in both vacuum and atmospheric environments), and Wire Arc Spray, offering a diverse range of coating methods.
• End Use Industries: Aerospace, Automotive (covering both OEM and aftermarket), Electronics, Industrial Machinery, Medical, and Oil & Gas, each seeking performance and compliance in surface treatment.
• Applications: Focuses on biomedical coatings, corrosion protection, insulation (thermal and electrical), and wear resistance, which underpin durable, reliable components in industrial contexts.
• Materials: Ceramics (oxide and non-oxide), Composites, Metals (like cobalt, copper, nickel alloys), and Polymers address specialized requirements for various operational settings.
• Equipment Types: Includes both automated (CNC-controlled and robotics) and manual setups, supporting high-volume efficiency as well as bespoke manufacturing demands.
• Regional Coverage: Examines trends and adoption patterns across the Americas, Europe, Middle East & Africa, and Asia-Pacific, with attention to supply chain nuances and technology integration.
• Companies Profiled: Features OC Oerlikon Corporation AG, Sulzer AG, Linde plc, Graco Inc., Castolin Eutectic International AG, IHI Corporation, and other leading players, illustrating varying portfolio strategies and competitive positioning.

Key Takeaways for Senior Decision-Makers

• Automation and robotics are elevating precision and throughput in coating applications, allowing organizations to meet varied product demands and reduce production variability.
• Emphasis on sustainability is influencing decisions around coatings, operational processes, and supplier selection, with companies evaluating solutions that align with environmental mandates.
• Regional factors—including regulatory expectations and available infrastructure—directly affect adoption practices, with industries in fast-growing economies accelerating their investments in surface engineering innovation.
• Strategic initiatives such as partnerships, innovation alliances, and targeted acquisitions are enabling companies to expand capabilities and react efficiently to changing regulations and market competition.
• Differentiation is increasingly tied to comprehensive support models, with turnkey systems, integrated technical assistance, and tailored workforce development helping suppliers align closely with client needs.

Tariff Impact on Supply Chains & Pricing Dynamics

Tariffs introduced by the United States on imported thermal spray equipment components in 2025 have resulted in increased cost pressures for manufacturers and end users. Organizations are responding by investing in domestic production, diversifying supplier networks, and making their supply chains more flexible. These shifts help stakeholders remain resilient amid regulatory adjustments and ensure responsiveness to sector-specific requirements across global markets.

Methodology & Data Sources

This strategic analysis is rooted in direct interviews with thermal spray equipment providers, end users, and material science experts. These primary insights are supported by secondary research and regulatory reviews, ensuring senior leaders receive timely, actionable, and relevant intelligence for planning initiatives.

Why This Report Matters

• Offers thoroughly detailed segmentation and competitor profiles, providing executives with a clear roadmap to evaluate growth and investment options.
• Empowers organizations through organizational and regional benchmarking, supporting efficient partner selection and risk management strategies.
• Equips leadership with up-to-date intelligence for confidently navigating evolving technologies, regulatory landscapes, and supply chain complexities.

Conclusion

This report equips senior decision-makers with actionable insights, supporting informed strategies and operational resilience as they navigate the changing thermal spray equipment market landscape.

Additional Product Information:

• Purchase of this report includes 1 year online access with quarterly updates.
• This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.