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Thermoplastic Composites Market - Global Forecast 2025-2032

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    Report

  • 198 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 4829848
UP TO OFF until Jan 01st 2026
1h Free Analyst Time
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Thermoplastic composites are at the forefront of advanced materials innovation, providing senior decision-makers with a critical lever to enhance product performance and competitiveness across key industry sectors. As sustainability and operational efficiency become central to business strategies, these composites are gaining traction for their unique blend of high strength-to-weight ratios and process versatility.

Market Snapshot: Thermoplastic Composites Market Growth

The thermoplastic composites market has demonstrated notable expansion, growing from USD 37.39 billion in 2024 to USD 39.95 billion in 2025. This momentum is projected to continue, with a compound annual growth rate (CAGR) of 6.90%, ultimately reaching USD 63.78 billion by 2032. The market’s trajectory reflects consistent adoption across sectors seeking lightweight, durable, and environmentally responsible solutions.

Scope & Segmentation

This comprehensive report delivers actionable insights by examining the following key sub-segments:

  • End Use Industries: Aerospace & Defense, Automotive, Construction & Infrastructure, Consumer Goods, Electrical & Electronics, Energy, Healthcare & Medical, Marine, Sports & Leisure.
  • Application Focus: Commercial aircraft, defense equipment, military aircraft, commercial vehicles, electric vehicles, passenger cars, consumer and industrial electronics, telecommunications, and infrastructure renewal.
  • Fiber Types: Aramid, basalt, carbon, glass, natural fiber—each contributing distinct performance, cost, and sustainability profiles.
  • Manufacturing Processes: Additive manufacturing, compression molding, extrusion, injection molding, pultrusion, thermoforming—enabling tailored part geometries and high throughput.
  • Product Forms: Filaments, molded components, pipes/tubes, profiles, sheets/plate/film.
  • Resin Types: Polyamide (PA), polycarbonate (PC), polyetheretherketone (PEEK), polyetherimide (PEI), polyethylene terephthalate (PET), polyphenylene sulfide (PPS), polypropylene (PP).
  • Regional Coverage: Americas (including North and Latin America), Europe, Middle East, Africa, and Asia-Pacific, with detailed analysis by major markets.
  • Leading Companies: Saudi Basic Industries Corporation, Covestro AG, Solvay SA, Celanese Corporation, Toray Industries Inc., Teijin Limited, Arkema, Victrex plc, Mitsubishi Chemical Corporation, and LANXESS AG.

Key Takeaways for Decision-Makers

  • The push towards sustainability, recyclability, and rapid production cycles is accelerating thermoplastic composite adoption, especially in industries prioritizing environmental impact.
  • Customization—via advanced fiber architecture and resin formulation—allows companies to meet stringent regulatory and performance demands while optimizing throughput and cost.
  • Technological convergence is reshaping workflows: Additive manufacturing and digital twins are streamlining design, quality assurance, and time-to-market for complex components.
  • Strategic alliances among OEMs, materials suppliers, and research institutions are fostering innovation in hybrid fibers and bio-resins, driving differentiation and compliance with new environmental standards.
  • Regional strategies are crucial; the Americas, EMEA, and Asia-Pacific each present unique policy, infrastructure, and supply chain considerations, influencing both risk and opportunity.
  • Digitalization is supporting the move to predictive analytics, advanced simulation, and automated validation, further lowering operational risk and enabling faster commercial deployment.

Tariff Impact: Navigating the 2025 United States Policy Shift

The introduction of tariffs on thermoplastic composites in the United States in 2025 is prompting a significant reassessment of sourcing and supply chain structures. Organizations are strengthening domestic manufacturing, pursuing nearshoring, and diversifying supplier networks to mitigate tariff-related volatility. These adjustments are encouraging regional collaboration, driving innovation, and enhancing competitiveness amid evolving trade policies.

Methodology & Data Sources

Our research follows a robust, multi-method framework, grounded in extensive primary interviews with material scientists, engineers, and supply chain executives. Qualitative findings are validated through quantitative surveys among OEMs and suppliers. Secondary sources include technical journals, industry association data, and regulatory filings, while advanced scenario modeling and sensitivity analysis support market segmentation and forecasting accuracy.

Why This Thermoplastic Composites Market Report Matters

  • Supports investment by offering thoroughly segmented, actionable intelligence on market drivers, disruptors, and strategic responses for senior leaders.
  • Enables informed decision-making through detailed analysis of new technologies, trade dynamics, and evolving environmental mandates across every major region.
  • Empowers competitive positioning by mapping market strategies employed by key players and highlighting emerging areas of opportunity for differentiation and growth.

Conclusion

The thermoplastic composites market stands at a pivotal point, driven by sustainability imperatives, regulatory change, and ongoing advances in digital manufacturing. In-depth analysis equips decision-makers to maximize opportunity, strengthen resilience, and clearly define their innovation strategies for future growth.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Adoption of recycled carbon fiber in thermoplastic composite production for sustainability improvements
5.2. Integration of automated tape laying and robotic welding for high-volume thermoplastic composite parts
5.3. Development of novel bio-based thermoplastic matrices to reduce the environmental footprint
5.4. Implementation of in-situ consolidation techniques to accelerate thermoplastic composite manufacturing
5.5. Emergence of additive manufacturing with continuous fiber reinforcement for complex composite structures
5.6. Advancements in non-destructive evaluation methods for real-time quality control in thermoplastic composites
5.7. Shift towards high-temperature resistant thermoplastic composites for aerospace and automotive thermal management
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Thermoplastic Composites Market, by End Use Industry
8.1. Aerospace & Defense
8.1.1. Commercial Aircraft
8.1.2. Defense Equipment
8.1.3. Military Aircraft
8.2. Automotive
8.2.1. Commercial Vehicles
8.2.2. Electric Vehicles
8.2.3. Passenger Cars
8.3. Construction & Infrastructure
8.4. Consumer Goods
8.5. Electrical & Electronics
8.5.1. Consumer Electronics
8.5.2. Industrial Electronics
8.5.3. Telecommunication
8.6. Energy
8.7. Healthcare & Medical
8.8. Marine
8.9. Sports & Leisure
9. Thermoplastic Composites Market, by Fiber Type
9.1. Aramid Fiber
9.2. Basalt Fiber
9.3. Carbon Fiber
9.4. Glass Fiber
9.5. Natural Fiber
10. Thermoplastic Composites Market, by Manufacturing Process
10.1. Additive Manufacturing
10.2. Compression Molding
10.3. Extrusion
10.4. Injection Molding
10.5. Pultrusion
10.6. Thermoforming
11. Thermoplastic Composites Market, by Product Form
11.1. Filaments
11.2. Molded Components
11.3. Pipes/Tubes
11.4. Profiles
11.5. Sheets/Plate/Film
12. Thermoplastic Composites Market, by Resin Type
12.1. Polyamide (PA)
12.2. Polycarbonate (PC)
12.3. Polyetheretherketone (PEEK)
12.4. Polyetherimide (PEI)
12.5. Polyethylene Terephthalate (PET)
12.6. Polyphenylene Sulfide (PPS)
12.7. Polypropylene (PP)
13. Thermoplastic Composites Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Thermoplastic Composites Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Thermoplastic Composites Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Saudi Basic Industries Corporation
16.3.2. Covestro AG
16.3.3. Solvay SA
16.3.4. Celanese Corporation
16.3.5. Toray Industries, Inc.
16.3.6. Teijin Limited
16.3.7. Arkema
16.3.8. Victrex plc
16.3.9. Mitsubishi Chemical Corporation
16.3.10. LANXESS AG

Companies Mentioned

The companies profiled in this Thermoplastic Composites market report include:
  • Saudi Basic Industries Corporation
  • Covestro AG
  • Solvay SA
  • Celanese Corporation
  • Toray Industries, Inc.
  • Teijin Limited
  • Arkema
  • Victrex plc
  • Mitsubishi Chemical Corporation
  • LANXESS AG

Table Information