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Thermal Spray Coatings Market - Growth, Trends, COVID-19 Impact, and Forecasts (2021 - 2026)

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  • 160 Pages
  • October 2021
  • Region: Global
  • Mordor Intelligence
  • ID: 4622280

The market for thermal spray coatings is expected to register a CAGR of more than 6% during the forecast period. The market’s growth is primarily driven by the extensive usage of thermal spray coatings in the aerospace sector, primarily for components, such as jet engine components, landing gear, and turbine blades, along with the increasing usage of components, such as cylinders, engine parts, transmission components, and suspension systems (to enhance their thermal efficiency, coefficient of friction, sliding wear and corrosion resistance power, and the longevity of the components) in the automotive industry.

Key Highlights

  • The increasing applications in the oil and gas industry, advancements in spraying technology, and recycling of thermal spray processing materials are expected to provide numerous opportunities for the manufacturers in the market studied.
  • The aerospace segment accounted for the largest share, contributing 35% in terms of revenue.

Key Market Trends

Increasing Demand from the Aerospace Industry

  • In the aerospace sector, thermal spray coatings are extensively used as protective coatings to protect aircraft components and repair the old ones. The usage of thermal spray coatings for aircraft gas turbines provides various advantages, such as better corrosion resistance, resistance from contaminants, improved thermal efficiency, reduced emissions of nitrogen oxide (NOX), actuation systems, and to provide high thermal resistance and increased component life.
  • Thermal sprays are largely employed for several purposes in jet engine components, such as crank shafts, piston rings, cylinders, valves, etc. In addition to these, they are also applied in the coating of landing gears (bearings and axles inside the landing gear), to withstand the forces during landing and take-off.
  • Most superalloy materials used for the manufacture of aircraft components and equipment possess good oxidation characteristics, but are not corrosion and erosion resistant. Aviation components are subjected to harsh environments, exceptionally high heat, pressures, and abrasive chemicals. Thermal spray coatings play a huge role in protecting expensive engine components, by extending the component life and improved performance.
  • Thermal spray coatings, such as zirconium oxide, aluminum bronze, and cobalt-molybdenum, are used for coating purposes in rocket combustion chambers, compressor air seals, and high pressure nozzles, respectively. In addition, coatings of chromium cobalt, aluminum oxide, and chromium carbide, are employed in turbine air seals, fuel nozzles, and turbine vanes. High velocity oxy-fuel (HVOF) spray and plasma spray processes are the majorly used processes in this sector.
  • The aerospace industry is growing at a steady rate with the global aircraft fleet expected to grow by 3.5% (as shown in the following graph) and the air traffic growth to be around 4.7% between 2016-2036, according to the estimates by Boeing.
  • Asia-Pacific and the Middle East & African regions are expected to witness rapid expansion in the aviation sector, owing to rising consumer incomes and investments in transportation infrastructure in near future.
  • All the above-mentioned factors are expected to boost the consumption of thermal spray coatings in the aerospace industry during the forecast period.

North America to Dominate the Market

  • North America represented the largest regional market for global thermal spray coatings market. The United States is expected to remain the major market for thermal spray coatings in the region, owing to the increasing demand for improved performance at competitive costs and meeting all the regulations and industry standards.
  • The United States is the second-largest producer of automobiles in the world. The production of automobiles in the country recorded a robust growth till 2016.
  • However, in 2018, the total production of automobiles in the country registered a growth of 1.1% y-o-y over 2017, reaching a total of 1,13,14,705 vehicles.
  • Additionally, strong exports of aerospace components to countries, such as France, China, and Germany along with robust consumer spending in the United States is driving the manufacturing activities in the aerospace industry.
  • According to the Federal Aviation Administration (FAA), the total commercial aircraft fleet is expected to reach 8,270 by 2037 from 7,397 in 2018, owing to the growth in air cargo. Also, the US mainliner carrier fleet is expected to grow at a rate of 54 aircrafts per year, due to the existing fleet getting older.
  • The Canadian aerospace industry contributed around USD 25.5 billion to the country’s GDP in 2018. The Canadian aerospace industry exports over 70% of its products to over 190 countries, across six continents.
  • Such aforementioned factors, in turn, increase the demand for thermal spray coatings in the region during the forecast period.

Competitive Landscape

The global thermal spray coatings market is fragmented in nature, with intense competition among the top players to capture the major share in the global market. Most of the market leaders are vertically integrated, with a broad product portfolio of materials and equipment that are a part of the overall thermal spray coatings market. Major players in the market include OC Oerlikon Management AG, Praxair S.T. Technologies Inc. (Linde PLC), Chromalloy Gas Turbine LLC, Kennametal Inc., and TOCALO Co. Ltd, amongst others.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

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Table of Contents

1.1 Study Assumptions
1.2 Scope of the Study
4.1 Drivers
4.1.1 Increased Usage of Thermal Spray Coatings in Medical Devices
4.1.2 Rising Popularity of Thermal Spray Ceramic Coatings
4.2 Restraints
4.2.1 Issues Regarding Process Reliability and Consistency
4.2.2 Stringent Government Regulations for Thermal Spray Coatings
4.3 Industry Value-chain Analysis
4.4 Porter's Five Forces Analysis
4.4.1 Bargaining Power of Suppliers
4.4.2 Bargaining Power of Consumers
4.4.3 Threat of New Entrants
4.4.4 Threat of Substitute Products and Services
4.4.5 Degree of Competition
5.1 Powder Coating Materials
5.1.1 Ceramic Oxides
5.1.2 Carbides
5.1.3 Metals
5.1.4 Polymers and Other Powder Coating Materials
5.2 Process
5.2.1 Combustion
5.2.2 Electric Energy
5.3 End-user Industry
5.3.1 Aerospace
5.3.2 Industrial Gas Turbines
5.3.3 Automotive
5.3.4 Electronics
5.3.5 Oil and Gas
5.3.6 Medical Devices
5.3.7 Energy and Power
5.3.8 Other End-user Industries
5.4 Geography
5.4.1 Asia-Pacific China India Japan South Korea Australia & New Zealand Rest of Asia-Pacific
5.4.2 North America United States Canada Mexico Rest of North America
5.4.3 Europe Germany United Kingdom Italy France Russia Rest of Europe
5.4.4 South America Brazil Argentina Rest of South America
5.4.5 Middle East & Africa Saudi Arabia South Africa Rest of Middle East & Africa (MEA)
6.1 Mergers and Acquisitions, Joint Ventures, Collaborations, and Agreements
6.2 Market Ranking Analysis**
6.3 Strategies Adopted by Leading Players
6.4 Company Profiles
6.4.1 APS Materials Inc.
6.4.2 ASB Industries Inc.
6.4.3 Bodycote PLC
6.4.4 Chromalloy Gas Turbine LLC
6.4.5 Chromalloy Gas Turbine LLC
6.4.6 Eurocoating SpA
6.4.7 FM Industries Inc.
6.4.8 FW Gartner Thermal Spraying (Curtis-Wright)
6.4.9 Kennametal Inc.
6.4.10 Oerlikon Metco
6.4.11 Praxair S.T. Technology, Inc.
6.4.12 The Fisher Barton Group (Thermal Spray Technologies)
6.4.13 Thermion
6.4.14 TOCALO Co. Ltd
7.1 Increasing Applications in the Oil and Gas Industry
7.2 Advancements in Spraying Technology (Cold Spray Process)

Companies Mentioned

A selection of companies mentioned in this report includes:

  • APS Materials Inc.
  • ASB Industries Inc.
  • Bodycote PLC
  • Chromalloy Gas Turbine LLC
  • Chromalloy Gas Turbine LLC
  • Eurocoating SpA
  • FM Industries Inc.
  • FW Gartner Thermal Spraying (Curtis-Wright)
  • Kennametal Inc.
  • Oerlikon Metco
  • Praxair S.T. Technology, Inc.
  • The Fisher Barton Group (Thermal Spray Technologies)
  • Thermion
  • TOCALO Co. Ltd