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High-performance Ceramic Coatings: North American Markets and Technologies

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    Report

  • 191 Pages
  • May 2022
  • Region: North America
  • BCC Research
  • ID: 4667518
The North American market for high-performance ceramic coatings is estimated to increase from $1.7 billion in 2022 to over $2.1 billion by 2027, at a compound annual growth rate (CAGR) of 5.0% during the forecast period of 2022-2027. 



The North American market for thermal spray coatings is estimated to increase from $880.0 million in 2022 to $1.1 billion by 2027, at a CAGR of 5.1% during the forecast period of 2022-2027. 

The North American market for physical vapor deposition (PVD) coatings is estimated to increase from $338.1 million in 2022 to $428.3 billion by 2027, at a CAGR of 4.8% during the forecast period of 2022-2027.


Report Scope

The report contains:

  • An in-depth analysis of the technologies used for high-performance ceramic coatings.
  • An overview of materials for high-performance ceramic coatings and their properties.
  • New developments and recent patents in high-performance ceramic thermal spray, PVD, CVD and other coating techniques.
  • Current and potential applications for high-performance ceramic coatings.
  • Current and future market projections for ceramic coatings in all their major applications.
  • Profiles of current industry players, including equipment suppliers, consumables, coating service providers, and users.
  • A review of current industry participants’ economic/market opportunities and new entrants.

Report Includes

  • 31 data tables and 40 additional tables
  • An up-to-date review of the North American markets for high-performance ceramic coatings
  • Analyses of the North American regional market trends, with data from 2021, estimates for 2022, and projections of compound annual growth rates (CAGRs) through 2027
  • Highlights of the current and potential applications for high-performance ceramic coatings, and areas of focus to forecast this market into various segments and sub-segments
  • Evaluation and forecast the North American market size for high-performance ceramic coatings, projected growth trends, and corresponding market share analysis by type and end-use application
  • Discussion of materials for high-performance ceramic coatings and their properties, new developments and recent patents in high-performance ceramic thermal spray, PVD, CVD, and other coating techniques
  • Assessment of the market growth opportunities, SWOT analysis of ceramic coating market, emerging trends and technology developments, along with the COVID-19 implications on the marketplace
  • A look into the market drivers, challenges, supply chain analysis, and overall impact of Russia Ukraine war on the coatings industry
  • Updated information on mergers, acquisitions and other business relations in the North American thermal spray industry, since 1990
  • Insight into the recent industry structure for PVD/CVD system manufacturers and service providers, R&D investments, key technology issues, industry specific challenges, major types of end-user markets, and impact on product sales
  • Identification of all North American equipment manufacturers, service providers and suppliers of consumables of ceramic thermal spray, PVD, CVD and other coating techniques; and analysis of the competitive landscape
  • Descriptive company profiles of the leading coal industry players, including 3M Co., Applied Materials Inc., Morgan Technical Ceramics Inc., Oerlikon Metco, Praxair Surface Technologies Inc., and Saint-Gobain Ceramic Materials

Table of Contents

Chapter 1 Introduction
  • Study Goals and Objectives
  • Reasons for Doing This Study
  • What's New in This Update?
  • Scope of Report
  • Information Sources
  • Methodology
  • Geographic Breakdown
  • Analyst's Credentials
  • Custom Research
  • Related Reports
Chapter 2 Summary and Highlights
Chapter 3 Technology and Market Background
  • Material Types and Properties
  • Coating Techniques
  • General Applications
  • Industry Structure
  • Technical and Business Issues
  • North American Markets
Chapter 4 Thermal Spray
  • Thermal Spray Techniques
  • Combustion Thermal Spray Process
  • Combustion Powder Thermal Spray Process
  • Electric Arc Wire Thermal Spray Process
  • Plasma Thermal Spray Process
  • HVOF Thermal Spray Process
  • Cold Spray Process
  • Jet Kote Process
  • Detonation Thermal Spray Process
  • Suspension Spray Process
  • Process Comparisons
  • Applications
  • Aircraft Engines and Aerospace
  • Land-Based Gas Turbines
  • Automotive Components
  • Diesel Engines
  • Heat Exchangers and Boilers
  • High-Temperature Corrosion-Resistant Applications
  • Wear-Resistant and Industrial Applications
  • Medical
  • Other Emerging Applications and Compositions
  • Recent Developments
  • Technology-Related Patents
  • Materials-Related Patents
  • Application-Related Patents
  • Industry Structure
  • North American Companies
  • Acquisitions, Mergers and Other Business Relationships
  • North American Markets
  • Turbine Engines OEM and Overhaul
  • Wear-Resistant Parts and Industrial Applications
  • Automotive and Diesel Engines
  • Medical
  • Heat Exchangers and High Temperature
  • Other Applications
  • Market and Market Shares
Chapter 5 Physical Vapor Deposition
  • Basic Principles
  • PVD Materials
  • Titanium Nitride Coating (TiN)
  • Titanium Carbon Nitride Coating (TiCN)
  • Titanium Aluminum Nitride Coating (TiAlN)
  • Titanium Diboride Coating (TiB2)
  • TiAlN-X Coating
  • Chromium Nitride Coating (CrN)
  • Super R Coating
  • Zirconium Nitride Coating (ZrN)
  • PVD Technologies
  • PVD by Evaporation
  • PVD Arc Process
  • PVD by Sputtering
  • Comparison of Evaporation and Sputtering
  • Multi-Chamber Systems
  • PVD Advantages and Limitations
  • PVD Applications
  • Tools
  • Turbine Vanes and Blades
  • Other Aerospace Applications
  • Recent Developments
  • Technologies
  • Applications
  • Industry Structure
  • North American Companies
  • North American Markets
  • Tools
  • Industrial Services
  • Medical
Chapter 6 Chemical Vapor Deposition
  • Basic Principle
  • CVD Materials
  • CVD Techniques
  • Basic Thermal CVD Process
  • Plasma-Assisted CVD
  • Combustion Chemical Vapor Deposition (CCVD)
  • Advantages and Disadvantages of CVD
  • CVD Applications
  • Cutting Tools
  • Industrial Applications
  • Aerospace
  • High-Temperature Applications
  • Fouling-Resistant Ceramic Membranes
  • Non-Line-of-Sight Deposition of Erbium-Based Plasma-Resistant Ceramic Coating
  • Industry Structure
  • Leading CVD System Manufacturers
  • Leading CVD Service Providers
  • North American Markets
  • Tools
  • Wear-Resistant and Industrial Applications
  • Automotive
  • Aircraft and Aerospace
  • Medical
Chapter 7 Other Coating Techniques
  • Spraying, Brush Painting and Dipping
  • Spraying
  • Painting with a Brush
  • Dipping
  • Repcoat Process
  • Coating Utilities
  • Electrodeposition
  • Cementation
  • Pack Cementation
  • Sol-Gel Processing
  • Datec Process
  • Using Lasers for Coating
  • Pulsed Laser Deposition (PLD)
  • Laser-Assisted Atmospheric Plasma Spraying
  • QQC Process
  • Ion Beam-Assisted Deposition (IBAD)
  • Ion Beam Surface Treatment (IBEST)
  • Ion Beam-Enhanced Deposition (IBED)
  • Micro-discharge Deposition
  • Microplasmic Coating
  • Molecular Beam Epitaxy
  • Aerosol Deposition
  • Industry Structure
  • North American Companies
  • North American Market
  • Spraying/Brush Painting/Dipping
  • Company Market Shares
Chapter 8 Market Trends
  • Introduction
  • Supply Chain
  • Drivers and Challenges
  • Drivers
  • Increasing Usage of High-Performance Coating Materials in Vehicles
  • Upsurge in the Automotive Production Across the Globe
  • Rising Demand for Excellent Thermal Barrier in Aircraft Engines
  • Technological Improvement in Plasma Spray Coatings is Predicted to Fuel the Market Growth
  • Growing Usage of High-Performance Ceramic Coating in the Semiconductor Industry
  • Challenges
  • High Cost of Production in High-Performance Ceramic Coatings
  • High Volatility in Raw Material Prices
  • Nonexistence of Skilled Labor for Applying High-Performance Ceramic Coatings
  • Impact of the Russian-Ukrainian War on the Coating Industry
Chapter 9 Impact of COVID-19
  • Impact of the COVID-19 Pandemic
  • Industry Outlook during COVID-19
  • Aerospace Industry
  • Automotive Industry
Chapter 10 Company Profiles
  • 3M Co.
  • A&A Coatings Inc.
  • Accuwright Industries Inc.
  • Advanced Ceramic Coating Inc.
  • Aero Turbine Inc.
  • Aesthetic Finishers Inc.
  • Alpha Tech Coatings Inc.
  • American Roller Co.
  • Applied Materials, Inc.
  • Aps Materials
  • Aremco Products Inc.
  • Asb Industries Inc.
  • Bodycote Plc
  • Ceram-Kote Coatings Inc.
  • Cetek Ltd. (Acquired By Integrated Global Services)
  • Chemat Technology Inc.
  • Chromalloy Gas Turbine Llc
  • Chromalloy New York
  • Cincinnati Thermal Spray
  • Cotronics Corp.
  • Cvd Equipment Corp.
  • Datec Coating Corp.
  • Denton Vacuum Llc
  • Ellison Surface Technologies (Acquired By Bodycote)
  • Eutectic Corp.
  • Exline Inc.
  • Ffwd Connection
  • Flame Spray Coating Co. Inc.
  • General Electric Co.
  • General Magnaplate Corp.
  • Haydale Technologies Inc.
  • Hayden Corp.
  • Heany Industries Inc.
  • Hitemco
  • Honeywell Aerospace
  • Howmet
  • Industrial Grinding
  • Inframat Corp.
  • Ionbond Inc.
  • Jet-Hot Coatings
  • Kennametal Inc.
  • Kennametal Stellite Coatings
  • Kurt J. Lesker Co.
  • Morgan Technical Ceramics
  • Ngimat Co.
  • Northwest Mettech Corp.
  • Oerlikon Balzers Coating Usa Inc.
  • Oerlikon Metco (U.S.) Inc.
  • Performance Rod & Custom
  • Plasma Technology Inc.
  • Pratt & Whitney
  • Praxair Surface Technologies Inc.
  • Precision Coatings Inc.
  • Priest Electric
  • Prostrip Professional Metal Refinishing Inc.
  • Progressive Surface Inc.
  • Ram Pro-Line
  • Saint Gobain Ceramic Materials
  • Sandvik Inc.
  • Seco Tools Inc.
  • Solar Atmospheres Inc.
  • Specialized Coatings
  • Starfire Systems Inc.
  • Swain Tech Coatings, Inc.
  • Sylco Inc.
  • Tech Line Coatings Inc.
  • Technetics Group
  • Ultramet
  • Ulvac Technologies Inc.
  • Utc Aerospace Systems (Acquired By Collins Aerospace)
  • White Engineering Surfaces Corp.
List of Tables
Summary Table: North American Market for High-Performance Ceramic Coatings, by Type, Through 2027
Table 1: High-Performance Ceramic Coating General Applications and Typical Materials
Table 2: Melting Temperatures and Uses of Representative Flame and Plasma-Sprayed Materials
Table 3: Plasma-Sprayed Ceramic Coating Properties
Table 4: Comparison of Various Technologies
Table 5: Leading Applications, by Industry
Table 6: Typical Coatings and Applications
Table 7: North American Market for High-Performance Ceramic Coatings, by Application, Through 2027
Table 8: Usage of Ceramic Materials in the Powder Flame Process
Table 9: Properties of HVOF Carbide Coatings
Table 10: Comparison of Thermal Spray Processes
Table 11: Detonation Gun Applications in Gas Turbine Engines
Table 12: Thermal Spray Coatings for FRPs
Table 13: Recent Developments in Thermal Spray Coatings
Table 14: Leading U.S. Companies Providing Thermal Spray Coating Services for OEM Parts
Table 15: North American Custom/Job Shops Providing Thermal Spray Coating Services
Table 16: Leading U.S. Companies Providing Thermal Spray Coating Consumables
Table 17: U.S. Companies Supplying Consumables for Nanoceramic Coatings
Table 18: U.S. Manufacturers of Plasma Spray Equipment
Table 19: Acquisitions, Mergers and Other Business Relations in the Thermal Spray Industry, Since 1990
Table 20: North American Market for Thermal Spray Ceramic Coating of Aircraft Gas Turbine Parts, by Engine Type, Through 2027
Table 21: North American Market for Thermal Spray Ceramic Coating of Large Land-Based Turbine Parts, by Engine Type, Through 2027
Table 22: New Large Land-Based Turbine Coating Services, Through 2027
Table 23: Large Land-Based Turbine Refurbishment Coating Services, Through 2027
Table 24: North American Market for Thermal Spray Ceramic Coating in Wear-Resistant Parts and Industrial Applications, by Type, Through 2027
Table 25: North American Market for Thermal Spray Ceramic Coatings in Automotive and Diesel Engines, by Type, Through 2027
Table 26: North American Market for Thermal Spray Ceramic Coatings in Medical Applications, by Type, Through 2027
Table 27: North American Market for Ceramic Thermal Spray Coatings, by Segment, Through 2027
Table 28: Representative Films Deposited by PVD
Table 29: Representative PVD Surface Coatings for Abrasion and Corrosion-Resistant Applications
Table 30: Types of Physical Vapor Deposition Process
Table 31: Basic Sputtering Sources and Processes
Table 32: Comparison of Magnetron Sputtering Methods for Depositing SiO2
Table 33: Ceramic PVD Applications
Table 34: Properties of Uncoated and Tin-Coated High-Speed Steel (HSS)
Table 35: Properties and Applications of Various Balzers Balinit Thin-Film Wear-Resistant Coatings
Table 36: Recent Developments in PVD
Table 37: Leading North American Companies Manufacturing PVD Systems and/or Providing Services
Table 38: North American Market for High-Performance Ceramic PVD Coating, by Subsegment, Through 2027
Table 39: North American Market for Ceramic PVD Tool Coatings, Through 2027
Table 40: North American Market for Ceramic Coatings for Automotive, Aerospace and Wear-Resistant Applications, Through 2027
Table 41: North American Market for Ceramic PVD Medical Device Coatings, Through 2027
Table 42: Ceramics Deposited by CVD
Table 43: Typical Ceramic CVD Coatings, Process Gases and Deposition Temperatures
Table 44: CCVD Materials, Substrates, and Applications
Table 45: Key Technical Advantages of the CVD Process
Table 46: Key Technical Disadvantages of the CVD Process
Table 47: Representative CVD Ceramic Coatings
Table 48: Overview of Cutting Tool CVD Applications
Table 49: Leading Global Manufacturers of CVD Equipment
Table 50: Leading Global CVD Service Providers
Table 51: North American Market for Ceramic CVD Coating Services, by Application, Through 2027
Table 52: North American Market for Ceramic CVD Tool Insert Coatings, Through 2027
Table 53: North American Market for Ceramic CVD Wear-Resistant and Other Industrial Coating Applications, Through 2027
Table 54: North American Market for Ceramic CVD Automotive Component Coatings, Through 2027
Table 55: North American Market for Ceramic CVD Aerospace Coatings, Through 2027
Table 56: North American Market for Ceramic CVD Medical Device Coatings, Through 2027
Table 57: Temperature Drop When Using Coated Headers in Auto Engines
Table 58: Applications of Sol-Gel Films and Coatings
Table 59: North American Companies Providing Ceramic Coating Services Using Spraying, Dipping and Other Means
Table 60: North American Market for Other Types of Coating Service, by Application, Through 2027
Table 61: North American Market Shares of Ceramic Coatings, by Application, 2021-2027
Table 62: Production of Cars and Commercial Vehicles, by Country, 2021
Table 63: Airbus and Boeing Aircraft Deliveries, Globally, 2016-2020
Table 64: 3M: Financial Performance, Through 2021
Table 65: Applied Materials, Inc.: Financial Performance, Through 2021
Table 66: Bodycote plc: Financial Performance, Through 2021
Table 67: CVD Equipment Corp.: Financial Performance, Through 2021
Table 68: Morgan Technical Ceramics: Financial Performance, Through 2021
Table 69: Oerlikon: Financial Performance, Through 2021
Table 70: Saint-Gobain: Financial Performance, Through 2021
List of Figures
Figure A: Methodology Summary Figure: North American Market for High-Performance Ceramic Coatings, by Type, 2021-2027 Figure 1: North American Market Shares of High-Performance Ceramic Coatings, by Application, 2021-2027 Figure 2: Plasma Spray Coating Technique Figure 3: Schematic of HVOF Figure 4: North American Market Shares of Ceramic Thermal Spray Coatings, by Segment, 2021-2027 Figure 5: Comparison of the TRS of Uncoated and Coated Carbide* Figure 6: North American Market Shares of High-Performance Ceramic PVD Coatings, by Subsegment, 2021-2027 Figure 7: Summary of Carbide Metal Cutting Grade Development Figure 8: North American Market Shares of Ceramic CVD Coating Services, by Application, 2021-2027 Figure 9: Supply Chain of High-Performance Ceramic Coating Material Figure 10: Drivers and Restraints in the High-Performance Ceramic Coatings Market Figure 11: Impact of COVID-19 on Two Major Industries of HPCC Figure 12: Worldwide Aircraft Deliveries, 2016-2020 Figure 13: Global Automotive Vehicles Production, by Vehicle Type, 2016-2020 Figure 14: 3M: Revenue Share, by Segment, 2021 Figure 15: 3M: Revenue Share, by Region, 2021 Figure 16: Applied Materials, Inc.: Revenue Share, by Segment, 2021 Figure 17: Applied Materials, Inc.: Revenue Share, by Region, 2021 Figure 18: Bodycote plc: Revenue Share, by Region, 2021 Figure 19: CVD Equipment Corp.: Revenue Share, by Segment, 2021 Figure 20: Morgan Technical Ceramics: Revenue Share, by Segment, 2021 Figure 21: Morgan Technical Ceramics: Revenue Share, by Region/Country, 2021 Figure 22: Oerlikon: Revenue Share, by Segment, 2021 Figure 23: Oerlikon: Revenue Share, by Region, 2021

Companies Mentioned

  • 3M Co.
  • A&A Coatings Inc.
  • Accuwright Industries Inc.
  • Advanced Ceramic Coating Inc.
  • Aero Turbine Inc.
  • Aesthetic Finishers Inc.
  • Alpha Tech Coatings Inc.
  • American Roller Co.
  • Applied Materials, Inc.
  • APS Materials
  • Aremco Products Inc.
  • Asb Industries Inc.
  • Bodycote Plc
  • Ceram-Kote Coatings Inc.
  • Cetek Ltd. (Acquired By Integrated Global Services)
  • Chemat Technology Inc.
  • Chromalloy Gas Turbine Llc
  • Chromalloy New York
  • Cincinnati Thermal Spray
  • Cotronics Corp.
  • CVD Equipment Corp.
  • Datec Coating Corp.
  • Denton Vacuum Llc
  • Ellison Surface Technologies (Acquired By Bodycote)
  • Eutectic Corp.
  • Exline Inc.
  • Ffwd Connection
  • Flame Spray Coating Co. Inc.
  • General Electric Co.
  • General Magnaplate Corp.
  • Haydale Technologies Inc.
  • Hayden Corp.
  • Heany Industries Inc.
  • Hitemco
  • Honeywell Aerospace
  • Howmet
  • Industrial Grinding
  • Inframat Corp.
  • Ionbond Inc.
  • Jet-Hot Coatings
  • Kennametal Inc.
  • Kennametal Stellite Coatings
  • Kurt J. Lesker Co.
  • Morgan Technical Ceramics
  • Ngimat Co.
  • Northwest Mettech Corp.
  • Oerlikon Balzers Coating Usa Inc.
  • Oerlikon Metco (U.S.) Inc.
  • Performance Rod & Custom
  • Plasma Technology Inc.
  • Pratt & Whitney
  • Praxair Surface Technologies Inc.
  • Precision Coatings Inc.
  • Priest Electric
  • Progressive Surface Inc.
  • Prostrip Professional Metal Refinishing Inc.
  • Ram Pro-Line
  • Saint Gobain Ceramic Materials
  • Sandvik Inc.
  • Seco Tools Inc.
  • Solar Atmospheres Inc.
  • Specialized Coatings
  • Starfire Systems Inc.
  • Swain Tech Coatings, Inc.
  • Sylco Inc.
  • Tech Line Coatings Inc.
  • Technetics Group
  • Ultramet
  • Ulvac Technologies Inc.
  • UTC Aerospace Systems (Acquired By Collins Aerospace)
  • White Engineering Surfaces Corp.

Table Information