High-Performance Ceramic Coatings: North American Markets and Technologies

  • ID: 4667518
  • Report
  • Region: North America, United States
  • 172 Pages
  • BCC Research
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FEATURED COMPANIES

  • A&A Coatings Inc.
  • Ceram-Kote Coatings Inc.
  • Eutectic Corp.
  • Hitemco
  • Ngimat Co.
  • Ram Pro-Line
  • MORE

The report contains:

  • An in-depth analysis of the technologies used for high-performance ceramic coatings.
  • An overview of materials for high-performance ceramic coatings and their properties.
  • New developments and recent patents in high-performance ceramic thermal spray, PVD, CVD and other coating techniques.
  • Current and potential applications for high-performance ceramic coatings.
  • Current and future market projections for ceramic coatings in all their major applications.
  • Profiles of current industry players, including suppliers of equipment, consumables, coating service providers and users.
  • A review of the economic/market opportunities for current industry participants and new entrants.

The Report Includes:

  • 68 tables
  • An overview of the global markets and technologies for high-performance ceramic coatings
  • Analyses of global market trends, with data from 2017 and 2018, and projections of compound annual growth rates (CAGRs) through 2023
  • Coverage of new developments in high-performance ceramic thermal spray, PVD, CVD, and other coating techniques
  • Evaluation of current and potential applications for high-performance ceramic coatings
  • Comprehensive profiles of the major players of the market including Haydale Technologies Inc., Hayden Corp., Honeywell Aerospace, Kennametal Inc., Plasma Coatings Inc. and Praxair Surface Technologies Inc.
Note: Product cover images may vary from those shown
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FEATURED COMPANIES

  • A&A Coatings Inc.
  • Ceram-Kote Coatings Inc.
  • Eutectic Corp.
  • Hitemco
  • Ngimat Co.
  • Ram Pro-Line
  • MORE

Chapter 1 Introduction

  • Study Goals and Objectives
  • Reasons for Doing This Study
  • Scope of Report
  • Information Sources
  • Methodology
  • Geographic Breakdown
  • Analyst's Credentials
  • Custom Research
  • Related Reports

Chapter 2 Summary and Highlights

Chapter 3 Technology and Market Background

  • Material Types and Properties
  • Coating Techniques
  • General Applications
  • Industry Structure
  • Technical and Business Issues
  • North American Markets

Chapter 4 Thermal Spray

  • Thermal Spray Techniques
  • Combustion Thermal Spray Process
  • Combustion Powder Thermal Spray Process
  • Electric Arc Wire Thermal Spray Process
  • Plasma Thermal Spray Process
  • HVOF Thermal Spray Process
  • Cold Spray Process
  • Jet Kote Process
  • Detonation Thermal Spray Process
  • Suspension Spray Process
  • Process Comparisons
  • Applications
  • Aircraft Engines and Aerospace
  • Land-Based Gas Turbines
  • Automotive Components
  • Diesel Engines
  • Heat Exchangers and Boilers
  • High-Temperature Corrosion-Resistant Applications
  • Wear-Resistant and Industrial Applications
  • Medical
  • Other Emerging Applications and Compositions
  • Recent Developments
  • Technologies
  • Materials
  • Applications
  • Industry Structure
  • North American Companies
  • Acquisitions, Mergers and Other Business Relationships
  • North American Markets
  • Turbine Engines OEM and Overhaul
  • Wear-Resistant Parts and Industrial Applications
  • Automotive and Diesel Engines
  • Medical
  • Heat Exchangers and High Temperature
  • Other Applications
  • Market and Market Shares
  • Market Shares

Chapter 5 Physical Vapor Deposition

  • Basic Principles
  • PVD Materials
  • Titanium Nitride Coating (TiN)
  • Titanium Carbon Nitride Coating (TiCN)
  • Titanium Aluminum Nitride Coating (TiAlN)
  • Titanium Diboride Coating (TiB2)
  • TiAlN-X Coating
  • Chromium Nitride Coating (CrN)
  • Super R Coating
  • Zirconium Nitride Coating (ZrN)
  • PVD Technologies
  • PVD by Evaporation
  • PVD Arc Process
  • PVD by Sputtering
  • Comparison of Evaporation and Sputtering
  • Multi-chamber Systems
  • PVD Advantages and Limitations
  • PVD Applications
  • Tools
  • Turbine Vanes and Blades
  • Other Aerospace Applications
  • Recent Developments
  • Technologies
  • Applications
  • Industry Structure
  • North American Companies
  • North American Markets
  • Tools
  • Industrial Services
  • Medical
  • Market Share of Companies

Chapter 6 Chemical Vapor Deposition

  • Basic Principle
  • CVD Materials
  • CVD Techniques
  • Basic Thermal CVD Process
  • Plasma-Assisted CVD
  • Combustion Chemical Vapor Deposition (CCVD)
  • Advantages and Disadvantages of CVD
  • CVD Applications
  • Cutting Tools
  • Industrial Applications
  • Aerospace
  • High-Temperature Applications
  • Fouling-Resistant Ceramic Membranes
  • New Developments
  • Non-Line of Sight Deposition of Erbium-Based Plasma-Resistant Ceramic Coating
  • Industry Structure
  • Leading CVD System Manufacturers
  • Leading CVD Service Providers
  • North American Market
  • Tools
  • Wear-Resistant and Industrial Applications
  • Automotive
  • Aircraft and Aerospace
  • Medical
  • Market Share of Companies

Chapter 7 Other Coating Techniques

  • Spraying, Brush Painting and Dipping
  • Spraying
  • Painting with a Brush
  • Dipping
  • Repcoat Process
  • Coating Utilities
  • Electrodeposition
  • Cementation
  • Pack Cementation
  • Sol-Gel Processing
  • Datec Process
  • Using Lasers for Coating
  • Pulsed Laser Deposition (PLD)
  • Laser-Assisted Atmospheric Plasma Spraying
  • QQC Process
  • Ion Beam-Assisted Deposition (IBAD)
  • Ion Beam Surface Treatment (IBEST)
  • Ion Beam-Enhanced Deposition (IBED)
  • Micro-Discharge Deposition
  • Microplasmic Coating
  • Molecular Beam Epitaxy
  • Aerosol Deposition
  • Industry Structure
  • North American Companies
  • North American Market
  • Spraying/Brush Painting/Dipping
  • Market Share of Companies

Chapter 8 Company Profiles

  • A&A Coatings Inc.
  • Accuwright Industries Inc.
  • Advanced Ceramic Coating Inc.
  • Aero Turbine Inc.
  • Aesthetic Finishers Inc.
  • Air Products & Chemicals Inc.
  • Alpha Tech Coatings Inc.
  • American Roller Co.
  • Applied Materials
  • APS Materials
  • Aremco Products Inc.
  • Asb Industries Inc.
  • Ceram-Kote Coatings Inc.
  • Cetek Ltd. (Acquired By Integrated Global Services)
  • Chemat Technology Inc.
  • Chromalloy Gas Turbine Llc
  • Chromalloy New York
  • Cincinnati Thermal Spray
  • Cotronics Corp.
  • Curtiss-Wright Surface Technologies
  • CVD Equipment Corp.
  • Datec Coating Corp.
  • Denton Vacuum Llc
  • Ellison Surface Technologies
  • Environmental Abrasives
  • Eutectic Corp.
  • Exline Inc.
  • FFWD Connection
  • Flame Spray Coating Co. Inc.
  • General Electric Co.
  • General Magnaplate Corp.
  • Grenco Energy Services
  • Haydale Technologies, Inc.
  • Hayden Corp.
  • Heany Industries Inc.
  • HFW Industries Inc.
  • Hitemco
  • Honeywell Aerospace
  • Howmet
  • Industrial Grinding
  • Industrial Machine & Mfg., Ltd.
  • Inframat Corp.
  • Ingersoll Cutting Tool Company
  • Ionbond Inc.
  • Jet-Hot Coatings
  • Kennametal Inc.
  • Kennametal Stellite Coatings
  • Mer Corp.
  • Nanophase Technologies Inc.
  • Ngimat Co.
  • Northwest Mettech Corp.
  • Oerlikon Balzers Coating Usa Inc.
  • Oerlikon Metco (U.S.) Inc.
  • Performance Rod & Custom
  • Plasma Coatings Inc.
  • Plasma Technology Inc.
  • Pratt & Whitney
  • Praxair Surface Technologies Inc.
  • Praxair Surface Technologies/Tafa Inc.
  • Precision Coatings Inc.
  • Priest Electric
  • Professional Cryogenic Metallurgy & Coatings Llc (Pcmc)
  • Prostrip Professional Metal Refinishing Inc.
  • Progressive Surface Inc.
  • Ram Pro-Line
  • Saint Gobain Ceramic Materials
  • Sandvik Inc.
  • Seco Tools Inc.
  • Solar Atmospheres Inc.
  • Specialized Coatings
  • Starfire Systems Inc.
  • Sylco Inc.
  • Swain Tech Coatings, Inc.
  • Tech Line Coatings Inc.
  • Technetics Group
  • Thin Air Powersports
  • Ultramet
  • Ulvac Technologies Inc.
  • UTC Aerospace Systems
  • White Engineering Surfaces Corp.

List of Tables
Summary Table: North American Market for High-Performance Ceramic Coatings, by Type, Through 2023
Table 1: High-Performance Ceramic Coating Materials and General Applications
Table 2: Melting or Softening Temperatures and Uses of Representative Flame and Plasma-Sprayed Materials
Table 3: Plasma-Sprayed Ceramic Coating Properties
Table 4: Leading Applications, by Industry
Table 5: Typical Coatings and Applications
Table 6: North American Market for High-Performance Ceramic Coatings, by Application Segment, Through 2023
Table 7: Ceramic Materials Used in the Powder Flame Process
Table 8: Properties of HVOF Carbide Coatings
Table 9: Comparison of Thermal Spray Processes
Table 10: Detonation Gun Applications in Gas Turbine Engines
Table 11: Thermal Spray Coatings for FRPs
Table 12: Recent Developments in Thermal Spray Coatings
Table 13: Leading U.S. Companies Providing Thermal Spray Coating Services for OEM Parts
Table 14: North American Custom/Job Shops Providing Thermal Spray Coating Services
Table 15: Leading U.S. Companies Providing Thermal Spray Coating Consumables
Table 16: U.S. Companies Supplying Consumables for Nanoceramic Coatings
Table 17: U.S. Manufacturers of Plasma Spray Equipment
Table 18: Acquisitions, Mergers and Other Business Relations in the Thermal Spray Industry, Since 1990
Table 19: North American Market for Thermal Spray Ceramic Coating of Aircraft Gas Turbine Parts, by Engine Type, Through 2023
Table 20: North American Shipments of Turbofan, Turboprop and Turboshaft Engines, Through 2023
Table 21: Cost of Aircraft Engine Coating Services, Through 2023
Table 22: North American Market for Aircraft Gas Turbine Engine Overhaul, Through 2023
Table 23: North American Market for Thermal Spray Ceramic Coating of Large Land-Based Turbine Parts, by Engine Type, Through 2023
Table 24: Cost of New Large Land-Based Turbine Coating Services, Through 2023
Table 25: Cost of Large Land-Based Turbine Refurbishment Coating Services, Through 2023
Table 26: North American Market for Thermal Spray Ceramic Coating in Wear-Resistant Parts and Industrial Applications, by Type, Through 2023
Table 27: North American Market for Thermal Spray Ceramic Coatings in Automotive and Diesel Engines, by Type, Through 2023
Table 28: North American Market for Thermal Spray Ceramic Coatings in Medical Applications, by Type, Through 2023
Table 29: North American Market for Ceramic Thermal Spray Coatings, by Segment, Through 2023
Table 30: North American Market share for Thermal Spray Coating Service Providers, 2017
Table 31: Representative Films Deposited by PVD
Table 32: Representative PVD Surface Coatings for Abrasion and Corrosion-Resistant Applications
Table 33: Types of Physical Vapor Deposition Process
Table 34: Basic Sputtering Sources and Processes
Table 35: Comparison of Magnetron Sputtering Methods for Depositing SiO2
Table 36: Ceramic PVD Applications
Table 37: Properties of Uncoated and Tin-Coated High-Speed Steel (HSS)
Table 38: Properties and Applications of Various Balzers Balinit Thin-Film Wear-Resistant Coatings
Table 39: Recent Developments in PVD
Table 40: Leading North American Companies Manufacturing PVD Systems and/or Providing Services
Table 41: North American Market for High-Performance Ceramic PVD Coating, by Subsegment, Through 2023
Table 42: North American Market for Ceramic PVD Tool Coatings, Through 2023
Table 43: North American Market for Ceramic Coatings for Automotive, Aerospace and Wear-Resistant Applications, Through 2023
Table 44: North American Market for Ceramic PVD Medical Device Coatings, Through 2023
Table 45: Market Share of Ceramic PVD Coating Service Providers, 2017
Table 46: Ceramics Deposited by CVD
Table 47: Typical Ceramic CVD Coatings, Process Gases and Deposition Temperatures
Table 48: CCVD Materials, Substrates and Applications
Table 49: Key Technical Advantages of the CVD Process
Table 50: Key Technical Disadvantages of the CVD Process
Table 51: Representative CVD Ceramic Coatings
Table 52: Overview of Cutting Tool CVD Applications
Table 53: Recent Developments in Ceramic CVD Coating
Table 54: Leading Global Manufacturers of CVD Equipment
Table 55: Leading Global CVD Service Providers
Table 56: North American Market for Ceramic CVD Coating Services, by Application, Through 2023
Table 57: North American Market for Ceramic CVD Tool Insert Coatings, Through 2023
Table 58: North American Market for Ceramic CVD Wear-Resistant and Other Industrial Coating Applications, Through 2023
Table 59: North American Market for Ceramic CVD Automotive Component Coatings, Through 2023
Table 60: North American Market for Ceramic CVD Aerospace Coatings, Through 2023
Table 61: North American Market for Ceramic CVD Medical Device Coatings, Through 2023
Table 62: North American Market Share for Ceramic CVD Coating Service Providers, 2017
Table 63: Temperature Drop Using Coated Headers in Auto Engines
Table 64: Applications of Sol-Gel Films and Coatings
Table 65: North American Companies Providing Ceramic Coating Services Using Spraying, Dipping
Table 66: North American Market for Other Types of Coating Service, by Application, Through 2023
Table 67: North American Market Shares for Ceramic Coatings, by Application, 2017-2023

List of Figures
Summary Figure: North American Market Share of High-Performance Ceramic Coatings, by Type, 2017-2023
Figure 1: North American Market Share for High-Performance Ceramic Coatings, by Application, 2017-2023
Figure 2: Plasma Spray Coating Technique
Figure 3: Schematic of HVOF
Figure 4: North American Market Share for Ceramic Thermal Spray Coating Service, by Segment, 2017-2023
Figure 5: Comparison of the TRS of Uncoated and Coated Carbide*
Figure 6: North American Market Share for High-Performance Ceramic PVD Coatings, by Subsegment, 2017-2023
Figure 7: Summary of Carbide Metalcutting Grade Development
Figure 8: North American Market Share for Ceramic CVD Coating Services, by Application, 2017-2023

Note: Product cover images may vary from those shown
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FEATURED COMPANIES

  • A&A Coatings Inc.
  • Ceram-Kote Coatings Inc.
  • Eutectic Corp.
  • Hitemco
  • Ngimat Co.
  • Ram Pro-Line
  • MORE

Surface modification using ceramic coatings has achieved an important place in the industrial environment over the past several decades. High-performance ceramic coatings are a mature market but one in which new high-performance ceramic coating technologies, including both materials and processes, are continuously being developed. The availability of these new coating technologies is broadening the range of potential ceramic coating applications and substrate materials, including fiber-reinforced polymeric (FRP) composite components, such as aircraft parts, rolls for the printing and textile industries, high-pressure hydraulic cylinders and camshafts.

Meanwhile, the availability and commercialization of new high-performance coatings technologies are changing the internal specification patterns of industries where they are already used, such as cutting tool inserts.

Note: Product cover images may vary from those shown
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  • A&A Coatings Inc.
  • Accuwright Industries Inc.
  • Advanced Ceramic Coating Inc.
  • Aero Turbine Inc.
  • Aesthetic Finishers Inc.
  • Air Products & Chemicals Inc.
  • Alpha Tech Coatings Inc.
  • American Roller Co.
  • Applied Materials
  • Aps Materials
  • Aremco Products Inc.
  • ASB Industries Inc.
  • Ceram-Kote Coatings Inc.
  • Cetek Ltd. (Acquired By Integrated Global Services)
  • Chemat Technology Inc.
  • Chromalloy Gas Turbine Llc
  • Chromalloy New York
  • Cincinnati Thermal Spray
  • Cotronics Corp.
  • Curtiss-Wright Surface Technologies
  • CVD Equipment Corp.
  • Datec Coating Corp.
  • Denton Vacuum Llc
  • Ellison Surface Technologies
  • Environmental Abrasives
  • Eutectic Corp.
  • Exline Inc.
  • FFWD Connection
  • Flame Spray Coating Co. Inc.
  • General Electric Co.
  • General Magnaplate Corp.
  • Grenco Energy Services
  • Haydale Technologies, Inc.
  • Hayden Corp.
  • Heany Industries Inc.
  • HFW Industries Inc.
  • Hitemco
  • Honeywell Aerospace
  • Howmet
  • Industrial Grinding
  • Industrial Machine & Mfg., Ltd.
  • Inframat Corp.
  • Ingersoll Cutting Tool Company
  • Ionbond Inc.
  • Jet-Hot Coatings
  • Kennametal Inc.
  • Kennametal Stellite Coatings
  • MER Corp.
  • Nanophase Technologies Inc.
  • Ngimat Co.
  • Northwest Mettech Corp.
  • Oerlikon Balzers Coating Usa Inc.
  • Oerlikon Metco (U.S.) Inc.
  • Performance Rod & Custom
  • Plasma Coatings Inc.
  • Plasma Technology Inc.
  • Pratt & Whitney
  • Praxair Surface Technologies Inc.
  • Praxair Surface Technologies/Tafa Inc.
  • Precision Coatings Inc.
  • Priest Electric
  • Professional Cryogenic Metallurgy & Coatings Llc (Pcmc)
  • Progressive Surface Inc.
  • Prostrip Professional Metal Refinishing Inc.
  • Ram Pro-Line
  • Saint Gobain Ceramic Materials
  • Sandvik Inc.
  • Seco Tools Inc.
  • Solar Atmospheres Inc.
  • Specialized Coatings
  • Starfire Systems Inc.
  • Swain Tech Coatings, Inc.
  • Sylco Inc.
  • Tech Line Coatings Inc.
  • Technetics Group
  • Thin Air Powersports
  • Ultramet
  • Ulvac Technologies Inc.
  • UTC Aerospace Systems
  • White Engineering Surfaces Corp.
Note: Product cover images may vary from those shown
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Note: Product cover images may vary from those shown
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