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Predictive Maintenance Market - Global Forecast 2025-2032

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    Report

  • 186 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 4968705
UP TO OFF until Jan 01st 2026
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The predictive maintenance market enables senior executives to maximize asset reliability and operational efficiency by proactively addressing equipment issues. Organizations across key industries are turning to predictive maintenance solutions to stay ahead of operational challenges and ensure seamless workflow modernization.

Market Snapshot: Predictive Maintenance Market Size & Growth

The global predictive maintenance market is valued at USD 10.26 billion in 2024 and is expected to expand at a compound annual growth rate (CAGR) of 24.31%. Projections indicate that the sector will reach USD 12.59 billion by 2025 and USD 58.57 billion by 2032. Sectors including manufacturing, utilities, and transportation are fueling this robust growth by prioritizing asset reliability and operational streamlining. The momentum behind digital transformation and the need for advanced risk management is accelerating predictive maintenance adoption, helping organizations remain agile and competitive as business environments evolve.

Scope & Segmentation: Strategic Opportunities in Predictive Maintenance

  • Offering: Solutions encompass industrial sensors, edge devices, analytics platforms, expert consulting, deployment support, and specialized training to drive optimization throughout the asset lifecycle.
  • Technology: Core technologies span advanced analytics, artificial intelligence, IoT, digital twins, machine learning, and edge computing, automating monitoring while enhancing asset management and predictive capabilities.
  • Pricing Model: Flexible approaches—subscription, usage-based, and perpetual licensing—allow enterprises to align investment with capital priorities for both short- and long-term planning.
  • Implementation: Seamless integration is enabled by compatibility with legacy infrastructure as well as modern IT ecosystems, supporting consistent deployment in diverse settings.
  • Connectivity: Wired, Wi-Fi, LPWAN, and cellular connections provide secure, real-time data exchange, ensuring reliable coverage for centralized and distributed assets.
  • Application: Use cases include condition monitoring, failure detection, lifecycle management, predictive scheduling, and prescriptive analytics, equipping maintenance teams with actionable insights.
  • Deployment Model: Cloud-based and on-premise options offer adaptability for regulatory compliance and operational customization, allowing alignment with internal IT strategies.
  • Organization Size: Scalability accommodates both small businesses and multinational enterprises, addressing distinct maintenance and resource management requirements.
  • Industry Vertical: Adaptability across verticals such as aerospace, chemicals, defense, food and beverage, mining, oil and gas, utilities, telecom, and transportation enables tailored asset management solutions.
  • Regional Scope: Market offerings are customized for regulatory and commercial conditions in the Americas, EMEA, and Asia-Pacific to drive adoption and compliance across regions.

Predictive Maintenance Market: Key Takeaways for Senior Decision-Makers

  • Early integration of predictive maintenance protocols reduces equipment failures, minimizing operational interruptions and enhancing long-term resilience for business continuity.
  • Sensor-enabled assets combined with edge technologies convert data into actionable information, facilitating a shift from reactive to condition-based maintenance strategies.
  • Collaboration with a network of technology providers mitigates risks tied to single-source dependency and promotes agility in responding to market shifts or operational changes.
  • Unified efforts between operations, IT, and procurement teams enable a streamlined transition to predictive maintenance, driving effective implementation and optimal use of resources.
  • Solutions designed for strong integration streamline scalability across diverse sites, supporting standardized best practices and efficient system expansion.
  • Software-centric implementations simplify rollouts for organizations managing multiple locations, encouraging cohesive adoption of advanced maintenance strategies.

Tariff Impact: Optimizing Procurement and Supplier Strategies

Changes in tariffs and industry regulations through 2025 influence procurement approaches within the predictive maintenance sector. Organizations benefit from agile sourcing and diversified supply chains by partnering with regional technology vendors and prioritizing device-neutral solutions. These strategies help minimize exposure to trade policy fluctuations, reinforce supply chain stability, and support operational continuity across global markets.

Methodology & Data Sources

Findings in this report are derived from comprehensive interviews with senior executives, ongoing analysis of sector trends, and expert-reviewed research. Industry practitioners validate all insights to ensure actionable recommendations for leaders navigating predictive maintenance investments.

Why This Report Matters

  • Enables strategic adoption of predictive maintenance, empowering organizations to foster strong supplier relationships and remain responsive to changing industry conditions.
  • Delivers targeted benchmarks and guidance for procurement, planning, and compliance, aiding resource optimization throughout operational processes.
  • Provides sector-specific and geographic insights for aligning technology deployments with distinct business and regulatory needs.

Conclusion: Advancing Predictive Maintenance Success

Investing in predictive maintenance enhances organizational adaptability and asset reliability, positioning businesses to address evolving challenges while pursuing operational excellence and steady growth.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of IoT and edge computing to transform maintenance strategies
5.2. Growing adoption of cloud-based PdM platforms to enhance real-time asset monitoring
5.3. Implementation of AI driven anomaly detection models using deep learning for predictive asset failure
5.4. Expanding use of digital twin technology to enhance predictive accuracy and equipment lifespan
5.5. Rising adoption of CMMS and EAM systems with predictive capabilities
5.6. Growing deployment of PdM in energy and utilities sector for cost optimization
5.7. Incorporation of blockchain based data integrity solutions for secure predictive maintenance record keeping
5.8. Surging collaborations and partnerships to fuel innovation in predictive maintenance solutions
5.9. Utilization of cloud native architectures to scale predictive maintenance applications across global operations
5.10. Cybersecurity hardening of predictive maintenance stacks across OT networks with SBOMs and zero trust principles
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Predictive Maintenance Market, by Offering
8.1. Hardware
8.1.1. Edge Devices
8.1.1.1. Data Loggers
8.1.1.2. Embedded Controllers
8.1.1.3. Gateways
8.1.2. Sensors
8.1.2.1. Acoustic/Ultrasound Sensors
8.1.2.2. Temperature & Infrared Sensors
8.1.2.3. Vibration Sensors
8.2. Services
8.2.1. Managed Services
8.2.2. Professional Services
8.2.2.1. Consulting
8.2.2.2. Implementation & Integration
8.2.2.3. Training
8.3. Solutions
8.3.1. Asset Performance Management
8.3.2. Dashboard & Visualization Tools
8.3.3. Fault Diagnostics
8.3.4. Predictive Modeling & Analytics
9. Predictive Maintenance Market, by Technology
9.1. Big Data & Analytics
9.2. Digital Twin Technology
9.3. Edge Computing
9.4. Internet of Things (IoT)
9.5. Machine Learning (ML) & Artificial Intelligence
10. Predictive Maintenance Market, by Pricing Model
10.1. Perpetual License
10.2. Subscription
10.3. Usage-Based
11. Predictive Maintenance Market, by Implementation
11.1. New Installation
11.2. Retrofit
12. Predictive Maintenance Market, by Connectivity
12.1. Wired
12.2. Wireless
12.2.1. Cellular 4G/5G
12.2.2. LPWAN
12.2.3. Wi-Fi
13. Predictive Maintenance Market, by Application
13.1. Asset Monitoring
13.2. Condition Monitoring
13.3. Condition-Based Maintenance Enablement
13.4. Failure Detection
13.5. Prescriptive Actions & Optimization
13.6. Remaining Useful Life Estimation (RUL)
14. Predictive Maintenance Market, by Deployment Model
14.1. Cloud-Based
14.2. On-Premise
15. Predictive Maintenance Market, by Organization Size
15.1. Large Enterprises
15.2. Small & Medium Enterprises
16. Predictive Maintenance Market, by Industry Vertical
16.1. Aerospace & Defense
16.2. Chemicals
16.3. Construction
16.4. Energy & Utilities
16.5. Food & Beverage
16.6. Healthcare
16.7. Mining & Metals
16.8. Oil & Gas
16.9. Telecommunications
16.10. Transportation & Logistics
17. Predictive Maintenance Market, by Region
17.1. Americas
17.1.1. North America
17.1.2. Latin America
17.2. Europe, Middle East & Africa
17.2.1. Europe
17.2.2. Middle East
17.2.3. Africa
17.3. Asia-Pacific
18. Predictive Maintenance Market, by Group
18.1. ASEAN
18.2. GCC
18.3. European Union
18.4. BRICS
18.5. G7
18.6. NATO
19. Predictive Maintenance Market, by Country
19.1. United States
19.2. Canada
19.3. Mexico
19.4. Brazil
19.5. United Kingdom
19.6. Germany
19.7. France
19.8. Russia
19.9. Italy
19.10. Spain
19.11. China
19.12. India
19.13. Japan
19.14. Australia
19.15. South Korea
20. Competitive Landscape
20.1. Market Share Analysis, 2024
20.2. FPNV Positioning Matrix, 2024
20.3. Competitive Analysis
20.3.1. Honeywell International Inc.
20.3.2. International Business Machines Corporation
20.3.3. Amazon Web Services, Inc.
20.3.4. ASYSTOM SAS
20.3.5. C3.ai, Inc.
20.3.6. Databricks, Inc.
20.3.7. DINGO Software Pty. Ltd.
20.3.8. Fiix Inc. by Rockwell Automation, Inc.
20.3.9. General Electric Company
20.3.10. Hitachi, Ltd.
20.3.11. Infineon Technologies AG
20.3.12. Intel Corporation
20.3.13. Limble Solutions, Inc.
20.3.14. Micro Focus International PLC by Open Text Corporation
20.3.15. Microsoft Corporation
20.3.16. NVIDIA Corporation
20.3.17. Oracle Corporation
20.3.18. Robert Bosch GmbH
20.3.19. SAP SE
20.3.20. Schneider Electric SE
20.3.21. Siemens AG
20.3.22. TIBCO Software Inc. by Cloud Software Group, Inc.
20.3.23. Uptake Technologies Inc.
20.3.24. PTC Inc.
20.3.25. Augury Inc.
20.3.26. Google LLC by Alphabet Inc.
20.3.27. H2O.ai, Inc.
20.3.28. FSM Global
20.3.29. Megger Group Limited
20.3.30. Razor Labs Ltd
20.3.31. Aurora Labs
20.3.32. OMRON Corporation
20.3.33. Nanoprecise
20.3.34. GUIDEWHEEL
20.3.35. Emerson Electric Co.
20.3.36. Baker Hughes Company
20.3.37. ABB Ltd.

Companies Mentioned

The companies profiled in this Predictive Maintenance market report include:
  • Honeywell International Inc.
  • International Business Machines Corporation
  • Amazon Web Services, Inc.
  • ASYSTOM SAS
  • C3.ai, Inc.
  • Databricks, Inc.
  • DINGO Software Pty. Ltd.
  • Fiix Inc. by Rockwell Automation, Inc.
  • General Electric Company
  • Hitachi, Ltd.
  • Infineon Technologies AG
  • Intel Corporation
  • Limble Solutions, Inc.
  • Micro Focus International PLC by Open Text Corporation
  • Microsoft Corporation
  • NVIDIA Corporation
  • Oracle Corporation
  • Robert Bosch GmbH
  • SAP SE
  • Schneider Electric SE
  • Siemens AG
  • TIBCO Software Inc. by Cloud Software Group, Inc.
  • Uptake Technologies Inc.
  • PTC Inc.
  • Augury Inc.
  • Google LLC by Alphabet Inc.
  • H2O.ai, Inc.
  • FSM Global
  • Megger Group Limited
  • Razor Labs Ltd
  • Aurora Labs
  • OMRON Corporation
  • Nanoprecise
  • GUIDEWHEEL
  • Emerson Electric Co.
  • Baker Hughes Company
  • ABB Ltd.

Table Information