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Carbon Fiber Prepreg Market - Global Forecast 2025-2030

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    Report

  • 198 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 4995222
UP TO OFF until Jan 01st 2026
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Carbon fiber prepreg is a transformative material for industries demanding superior lightweight and high-strength solutions. Its expanding role in critical sectors—from aerospace and automotive to renewable energy—positions it as an essential enabler of advanced composite technologies.

Market Snapshot: Carbon Fiber Prepreg Market Outlook

The carbon fiber prepreg market is demonstrating strong momentum, with revenues forecast to rise from USD 10.93 billion in 2024 to USD 12.21 billion in 2025. This growth trajectory is underpinned by a projected compound annual growth rate (CAGR) of 12.07% through 2030, culminating in a market value of USD 21.67 billion by the end of the forecast period. Key drivers include widespread uptake in technically demanding use cases and ongoing innovation across supply chains, facilitating continued penetration into sectors that require robust, lightweight composite solutions for next-generation performance.

Scope & Segmentation

  • Resin Types: Thermoplastic options such as Poly(aryl ether ketone), Polyetheretherketone, Polyetherketoneketone, and Polyetherimide; Thermoset resins including Bismaleimide, Cyanate Ester, Epoxy, and Phenolic provide manufacturers with strength and thermal performance options tailored to various industry requirements.
  • Product Forms: Available in rolls, sheets, and tapes, carbon fiber prepreg meets diverse fabrication and processing needs across different production lines.
  • Impregnation Processes: Hot-melt, solution dip, and solution spray methods allow flexible, precise resin integration to achieve optimal part quality and consistency.
  • Cure Temperatures: High-temperature (over 180°C), medium-temperature (120–180°C), and low-temperature (under 120°C) curing protocols align with both performance requirements and manufacturing scalability.
  • Applications: Spanning aerospace and defense (covering commercial, military, and space launch), automotive and transportation (including electric vehicles and mass transit), electronics, industrial uses (construction, equipment, vessels), marine, medical (such as orthotics and prosthetics), sports and leisure equipment, and wind energy for both offshore and onshore platforms.
  • Distribution Channels: Offline sales routes, including direct sales and distributors, as well as online sales, offer flexibility for buyers and supply chain managers evaluating sourcing strategies.
  • Regions: Coverage includes the Americas (with a focus on the United States, Canada, Mexico, and key South American markets), Europe, Middle East & Africa (comprising major economies and strategic trade hubs), and Asia-Pacific (notably China, India, Japan, and emerging Southeast Asian markets).
  • Key Companies: Leading industry participants include 3A Associate Incorporated, ACP COMPOSITES, INC., Adhesive Prepregs For Composite Manufacturers, Arvind Composite, Axiom Materials, Inc., Barrday Inc., Composites One, Fibremax Ltd, Gurit Services AG, Hankuk Carbon Co., Ltd., Haufler Composites GmbH & Co.KG., Hexcel Corporation, K. Sakai & Co., Ltd., KREMPEL GmbH, Mitsubishi Chemical Corporation, Norplex, Inc., North Thin Ply Technology Sàrl, Park Aerospace Corp., Plastic Reinforcement Fabrics Ltd, Rock West Composites, Inc., SEIREN Co., LTD., SGL Carbon SE, Syensqo Group, Teijin Limited, Toray Industries, Inc., Zyvex Technologies, Nippon Graphite Fiber Corporation, ZOLTEK Corporation, Weihai Guangwei Group Co., Ltd., Haining ANJIE Composite Materials Co., Ltd, DIC Corporation, and Kordsa Teknik Tekstil A.Ş.

Key Takeaways for Senior Decision-Makers

  • Breakthroughs in both thermosetting and thermoplastic resin systems are improving mechanical attributes and enabling greater recyclability, advancing sustainability priorities in multiple sectors.
  • Manufacturing automation technologies—such as automated fiber placement and out-of-autoclave processes—are driving operational efficiency and energy savings for producers and converters.
  • To address rising trade and policy uncertainties, organizations are enhancing supply chain resilience with nearshoring, diversified sourcing, and collaborative partnerships across regions.
  • Sectoral diversification is increasing, with new applications rapidly developing in electric vehicle battery enclosures and wind turbine blades for renewable energy projects.
  • Suppliers with robust quality certifications and lifecycle assessment capabilities stand out in competitive procurement, particularly in highly regulated industries like aerospace and defense.

Tariff Impact on Carbon Fiber Prepreg Supply Chains

Anticipated US import tariffs planned for 2025 are prompting firms across the carbon fiber prepreg value chain to adapt their sourcing and production strategies. Approaches include exploring nearshoring locations, renegotiating long-term agreements with partners, and refining inventory management practices. These proactive steps are designed to mitigate the effects of increased duties and maintain financial performance, while also ensuring agility and risk mitigation in evolving policy environments.

Methodology & Data Sources

The research approach incorporates primary interviews with industry experts, extensive patent and literature reviews, and verification from regulatory and trade sources. Analysis is grounded in structured market segmentation and data triangulation to ensure reliable, actionable insights for all participants in the carbon fiber prepreg ecosystem.

Why This Report Matters

  • Presents a comprehensive framework for strategic planning by outlining key drivers, emerging composite technologies, and regional market shifts.
  • Enables procurement, R&D, and supply chain leaders to pinpoint high-value investment and partnership opportunities amid intensifying industry competition.
  • Equips decision-makers to navigate changes in regulation, sustainability requirements, and sectoral adoption for future-ready operations.

Conclusion

The carbon fiber prepreg market continues to evolve through material innovation, refined production methods, and deeper penetration into diverse industries. Strategic awareness of technology developments and supply resilience supports sustained leadership in this dynamic landscape.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of automated fiber placement and robotics to accelerate large-scale prepreg composite production
5.2. Adoption of out-of-autoclave curing technologies to cut costs and shorten prepreg composite cycle times
5.3. Development of bio-based and recycled resin systems to meet sustainability goals in carbon fiber prepregs
5.4. Expansion of carbon fiber prepreg usage in electric vehicle battery enclosures for weight reduction
5.5. Advancements in AI-driven simulation tools to optimize prepreg laminate design and material performance
5.6. Accelerating certification of thermoplastic carbon prepregs for weldable primary aerospace structures and eVTOL airframes
5.7. Expansion of offshore wind turbine blades using toughened carbon prepregs to improve fatigue life and lightning protection
5.8. Vertical integration from PAN precursor to prepreg by major suppliers to stabilize pricing and secure multi-year OEM capacity commitments
5.9. Development of thin-ply and spread-tow carbon prepregs to delay micro-buckling, enhance damage tolerance, and reduce laminate weight in aero structures
5.10. Hybrid carbon-glass and carbon-basalt prepregs engineered to balance cost and performance for marine, pressure vessel, and industrial applications
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Carbon Fiber Prepreg Market, by Resin Type
8.1. Thermoplastic
8.1.1. Poly(aryl ether ketone)
8.1.1.1. Polyetheretherketone
8.1.1.2. Polyetherketoneketone
8.1.2. Polyetherimide
8.2. Thermoset
8.2.1. Bismaleimide
8.2.2. Cyanate Ester
8.2.3. Epoxy
8.2.4. Phenolic
9. Carbon Fiber Prepreg Market, by Product Form
9.1. Roll
9.2. Sheet
9.3. Tape
10. Carbon Fiber Prepreg Market, by Impregnation Process
10.1. Hot-Melt
10.2. Solution Dip
10.3. Solution Spray
11. Carbon Fiber Prepreg Market, by Cure Temperature
11.1. High-Temperature (>180°C)
11.2. Low-Temperature (< 120°C)
11.3. Medium-Temperature (120-180°C)
12. Carbon Fiber Prepreg Market, by Application
12.1. Aerospace & Defense
12.1.1. Commercial Aviation
12.1.2. Military Aviation
12.1.3. Space Launch Missions
12.2. Automotive & Transportation
12.2.1. Electric Vehicles
12.2.2. Internal Combustion Engine (ICE) Vehicles
12.2.3. Rail & Mass Transit
12.3. Electronics
12.4. Industrial & Infrastructure
12.4.1. Construction & Civil
12.4.2. Industrial Equipment & Rollers
12.4.3. Pressure Vessels
12.5. Marine
12.6. Medical
12.6.1. Orthotics
12.6.2. Prosthetics
12.7. Sports & Leisure Equipment
12.7.1. Bicycle Frames
12.7.2. Fishing Rods
12.7.3. Skis & Boards
12.8. Wind Energy
12.8.1. Offshore
12.8.2. Onshore
13. Carbon Fiber Prepreg Market, by Distribution Channel
13.1. Offline Sales
13.1.1. Direct Sales
13.1.2. Distributors
13.2. Online Sales
14. Carbon Fiber Prepreg Market, by Region
14.1. Americas
14.1.1. North America
14.1.2. Latin America
14.2. Europe, Middle East & Africa
14.2.1. Europe
14.2.2. Middle East
14.2.3. Africa
14.3. Asia-Pacific
15. Carbon Fiber Prepreg Market, by Group
15.1. ASEAN
15.2. GCC
15.3. European Union
15.4. BRICS
15.5. G7
15.6. NATO
16. Carbon Fiber Prepreg Market, by Country
16.1. United States
16.2. Canada
16.3. Mexico
16.4. Brazil
16.5. United Kingdom
16.6. Germany
16.7. France
16.8. Russia
16.9. Italy
16.10. Spain
16.11. China
16.12. India
16.13. Japan
16.14. Australia
16.15. South Korea
17. Competitive Landscape
17.1. Market Share Analysis, 2024
17.2. FPNV Positioning Matrix, 2024
17.3. Competitive Analysis
17.3.1. Axiom Materials, Inc.
17.3.2. Gurit Services AG
17.3.3. Hexcel Corporation
17.3.4. Mitsubishi Chemical Corporation
17.3.5. Park Aerospace Corp.
17.3.6. SEIREN Co., LTD.
17.3.7. SGL Carbon SE
17.3.8. Teijin Limited
17.3.9. Toray Industries, Inc.
17.3.10. Nippon Graphite Fiber Corporation
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this Carbon Fiber Prepreg market report include:
  • 3A Associate Incorporated
  • ACP COMPOSITES, INC.
  • Adhesive Prepregs For Composite Manufacturers
  • Arvind Composite
  • Axiom Materials, Inc.
  • Barrday Inc.
  • Composites One
  • Fibremax Ltd
  • Gurit Services AG
  • Hankuk Carbon Co., Ltd.
  • Haufler Composites GmbH & Co.KG.
  • Hexcel Corporation
  • K. Sakai & Co., Ltd.
  • KREMPEL GmbH
  • Mitsubishi Chemical Corporation
  • Norplex, Inc.
  • North Thin Ply Technology Sàrl
  • Park Aerospace Corp.
  • Plastic Reinforcement Fabrics Ltd
  • Rock West Composites, Inc.
  • SEIREN Co., LTD.
  • SGL Carbon SE
  • Syensqo Group
  • Teijin Limited
  • Toray Industries, Inc.
  • Zyvex Technologies
  • Nippon Graphite Fiber Corporation
  • ZOLTEK Corporation
  • Weihai Guangwei Group Co., Ltd.
  • Haining ANJIE Composite Materials Co., Ltd
  • DIC Corporation
  • Kordsa Teknik Tekstil A.Ş.

Table Information