Waterproof breathable fabrics have gained huge popularity in a number of applications-including outdoor apparel, workwear and sportswear products-due to the levels of protection and comfort they provide. Today, the variety of waterproof breathable fabrics available is extremely broad and includes coated textiles and laminates in a variety of fibre compositions. Consumers of waterproof breathable apparel are prepared to pay a premium for the best performing products but the market is not without its challenges. Competition in the market is fierce and there are issues associated with environmental sustainability.
In particular, many waterproof-breathable fabrics incorporate membranes and/or durable water repellent (DWR) finishes which are associated with chemistries based on polyfluorinated and perfluorinated compounds (PFCs), and these are considered to be harmful to human health and the environment. As a result, there has been significant pressure on manufacturers to develop safer alternatives without compromising on performance. Several companies have risen to the challenge, and a number of these have opted to use bio-based materials or take inspiration from biomimicry in developing environmentally sustainable DWR finishes. Some progress has also been made in developing environmentally sustainable membranes, some of which are made from recycled waste materials.
This report provides a wealth of information on recent developments in the market for waterproof-breathable fabrics and discusses the opportunities and challenges facing producers and users. Topics explored in the report include: the development of waterproof breathable constructions; markets for waterproof-breathable fabrics and apparel; waterproofness and breathability in performance apparel; testing standards for waterproofness, water repellency and breathability; environmental sustainability; waterproof breathable garments; and applications of waterproof breathable fabrics.
The report also provides an outlook for the future and discusses the latest innovations in DWR finishes, waterproof membranes, and fabrics, with particular reference to developments from a number of industry-leading companies including BenQ Materials, Bolger & O'Hearn, Directa Plus, Evolved by Nature, Green Theme Technologies, HeiQ, Huntsman Textile Effects, The North Face, Ventile, and W L Gore & Associates.
Table of Contents
1. SUMMARY
2. INTRODUCTION
3. DEVELOPMENT OF WATERPROOF BREATHABLE CONSTRUCTION
4. MARKETS FOR WATERPROOF BREATHABLE FABRICS AND APPAREL
- Challenges and opportunities in the market for waterproof-breathable fabrics
- Leading providers of waterproof breathable fabrics and durable water repellent (DWR) finishes
5. WATERPROOFNESS AND BREATHABILITY IN PERFORMANCE APPAREL
- Waterproofness
- Water repellency
- Breathability
6. TESTING STANDARDS FOR WATERPROOFNESS, WATER REPELLENCY, AND BREATHABILITY
- Waterproofness
- Water repellency
- Breathability
- Standards used in assessing the properties of waterproof breathable fabrics
7. WAYS OF ACHIEVING WATERPROOFNESS AND BREATHABILITY IN PERFORMANCE APPAREL
- Tightly woven fabrics
- Waterproof breathable technologies
- Coated fabrics
- Laminated fabrics
- Coatings and membranes
- Durable water repellent (DWR) finishes
8. ENVIRONMENTAL SUSTAINABILITY
- Perfluorinated and polyfluorinated compounds (PFCs) and environmentally
- sustainable alternatives
- Actions taken to eliminate PFCs by two market leaders
- Recycled materials
- Natural materials
- Organic materials
- Compliance with environmental standards
9. WATERPROOF BREATHABLE GARMENTS
- Materials used in the manufacture of waterproof breathable garments
- Design features of waterproof breathable garments
- Aftercare of waterproof breathable garments
10. APPLICATIONS OF WATERPROOF BREATHABLE FABRICS
- Comfort
11. INNOVATIONS IN DURABLE WATER REPELLENT (DWR) FINISHES
- Bolger & O’Hearn: Altopel F3 water repellent and OmniBloq
- Europlasma: PlasmaGuard S
- Evolved by Nature: Activated Silk
- Green Theme Technologies: EMPEL
- HeiQ: HeiQ Eco Dry FW and DWR finishes which are resistant to dry cleaning
- Huntsman Textile Effects: Phobotex RSY and Zelan R3
- Schoeller Textil: 3XDRY Bio and ecorepel Bio
12. INNOVATIONS IN WATERPROOF BREATHABLE MEMBRANES AND FABRICS
- BenQ Materials: Xpore
- Xpore Extreme laminates
- Xpore Xtra laminates
- Dimpora: Dimpora membrane
- Directa Plus: G+ (Graphene Plus) membranes
- Far Eastern New Century (FENC): FENC TopGreen Membrane
- Singtex: Stormfleece fabric and Airmem membrane
- The North Face: FutureLight
- Vaude: Ceplex Green membrane
- Ventile: Ventile Eco 400 RCO
- W L Gore & Associates (Gore): new Gore-Tex Pro fabrics
13. OUTLOOK
List of Tables
Table 1: Leading providers of waterproof breathable fabrics, membranes, and durable water repellent (DWR) finishes and their products, 2020
Table 2: Examples of waterproof technologies developed by selected outdoor apparel brands, 2020
Table 3: Waterproof ratings and levels of resistance provided
Table 4: Correlation between RET values, breathability, and comfort
Table 5: Selected standards for assessing the water resistance, water repellency and breathability of textiles, 2020
List of figures
Figure 1: Directa Plus G+ membrane
Figure 2: FutureLight membrane
Figure 3: Vaude Miskanti Softshell Jacket II
Figure 4: Explorer Mollie Hughes wearing Mountain Equipment apparel incorporating new
Gore-Tex Pro fabrics
Samples
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Executive Summary
Waterproof breathable fabrics have become extremely popular in recent years due to the levels of protection and comfort they provide. As a result, many players have entered the market, competition has become fierce and the range of waterproof breathable fabrics now available is diverse.
However, the market faces some challenges - notably those associated with environmental sustainability. In particular, the manufacture of waterproof breathable fabrics often involves the use of chemistries based on perfluorinated and polyfluorinated compounds (PFCs) which are considered to be harmful to human health and the environment.
As such, there has been significant pressure on manufacturers to develop waterproof breathable fabrics that incorporate safer chemistries without compromising on performance. Several companies have risen to this challenge and employed bio-based ingredients or taken inspiration from biomimicry in the development of their fabrics, but there remains a lot to be explored.
The report provides a wealth of information on recent developments in waterproof breathable fabrics and discusses the opportunities and challenges facing the market.
Topics explored include:
- markets for waterproof breathable fabrics and apparel;
- waterproof breathability in performance apparel;
- innovations in durable water repellent (DWR) finishes, waterproof membranes and fabrics;
- industry leaders;
- environmental sustainability; and
- testing standards.
Companies Mentioned
- BenQ Materials
- Bolger & O'Hearn
- Directa Plus
- Europlasma
- Evolved by Nature
- Far Eastern New Century (FENC)
- Green Theme Technologies
- HeiQ
- Huntsman Textile Effects
- Schoeller Textil
- Singtex
- The North Face
- Vaude
- Ventile
- W L Gore & Associates
- Xpore
