Predictive Maintenance for Manufacturing Industry - Global Strategic Business Report

The global market for Predictive Maintenance for Manufacturing Industry was estimated at US$2.8 Billion in 2024 and is projected to reach US$9.8 Billion by 2030, growing at a CAGR of 23.4% from 2024 to 2030. This comprehensive report provides an in-depth analysis of market trends, drivers, and forecasts, helping you make informed business decisions. The report includes the most recent global tariff developments and how they impact the Predictive Maintenance for Manufacturing Industry market.

Global Predictive Maintenance for Manufacturing Industry Market - Key Trends & Drivers Summarized

What is Predictive Maintenance, and How Does It Transform Manufacturing?

Predictive maintenance (PdM) is a revolutionary approach in the manufacturing sector that utilizes data analysis tools and techniques to detect anomalies and potential failures in equipment before they occur. This proactive maintenance strategy is based on the real-time monitoring of equipment performance using sensors and advanced analytics to predict equipment failures. The critical advantage of predictive maintenance is its ability to schedule maintenance at just the right time based on actual equipment condition, thus avoiding the downtime and high costs associated with unscheduled maintenance breaks. In contrast to traditional preventive maintenance, which relies on scheduled maintenance regardless of actual need, predictive maintenance optimizes the maintenance tasks in frequency, features, and costs, leading to significantly enhanced asset life and efficiency.

What Technologies Drive Predictive Maintenance?

At the core of predictive maintenance are various interconnected technologies such as the Internet of Things (IoT), artificial intelligence (AI), machine learning, and big data analytics. IoT devices play a crucial role in collecting real-time data from manufacturing equipment, which include vibration, temperature, sound, and more. This data is then analyzed using machine learning algorithms that can identify patterns indicative of potential issues or failures. AI enhances this process by making the predictive models more accurate over time as they learn from a continuous influx of data. Big data analytics support these technologies by providing the tools necessary to process and analyze the large volumes of data that predictive maintenance systems generate. This technological synergy is fundamental in enabling manufacturers to anticipate problems before they escalate into costly repairs or significant downtimes.

How Are Businesses Benefiting from Predictive Maintenance?

Manufacturers across the globe are rapidly adopting predictive maintenance strategies to gain a competitive edge. The benefits of implementing such a system are multi-fold: significant cost savings on repairs, reduced equipment downtime, extended equipment life, and improved plant safety. This maintenance strategy not only helps in reducing operational costs but also improves the overall efficiency of the manufacturing process. By preventing unexpected equipment failures, manufacturers can ensure a smoother production line and better quality products. Furthermore, predictive maintenance supports manufacturers in meeting stringent regulatory compliance standards by maintaining equipment in optimum condition, thereby ensuring safety in highly regulated industries such as pharmaceuticals, food and beverage, and automotive.

What Drives the Growth in the Predictive Maintenance Market?

The growth in the predictive maintenance market is driven by several factors, including the increasing adoption of IoT and AI technologies, the rising demand for reducing maintenance costs and downtime, and the growing emphasis on operational efficiency among manufacturers. As industries continue to embrace Industry 4.0, the integration of digital technologies into industrial practices has become more prevalent, bolstering the demand for advanced maintenance technologies that can predict equipment failures before they occur. Additionally, as manufacturing processes become more complex, the need for sophisticated maintenance solutions that can handle large-scale operations efficiently becomes crucial. Consumer behavior is also shifting towards sustainability, prompting companies to invest in technologies that not only save cost but also minimize environmental impact by reducing waste and energy consumption. These drivers, coupled with increased investments in R&D by tech companies to innovate more advanced and integrated solutions, continue to propel the market growth of predictive maintenance within the manufacturing industry.

SCOPE OF STUDY:

The report analyzes the Predictive Maintenance for Manufacturing Industry market in terms of units by the following Segments, and Geographic Regions/Countries:

• Segments: Component (Software, Services); Deployment (On-Premise, Cloud-Based); Technology (Machine Learning, Deep Learning, Big Data & Analytics)
• Geographic Regions/Countries: World; USA; Canada; Japan; China; Europe; France; Germany; Italy; UK; Rest of Europe; Asia-Pacific; Rest of World.

Key Insights:

• Market Growth: Understand the significant growth trajectory of the Software segment, which is expected to reach US$4.9 Billion by 2030 with a CAGR of a 21.7%. The Services segment is also set to grow at 25.3% CAGR over the analysis period.
• Regional Analysis: Gain insights into the U.S. market, valued at $710.6 Million in 2024, and China, forecasted to grow at an impressive 26.8% CAGR to reach $1.6 Billion by 2030. Discover growth trends in other key regions, including Japan, Canada, Germany, and the Asia-Pacific.

Why You Should Buy This Report:

• Detailed Market Analysis: Access a thorough analysis of the Global Predictive Maintenance for Manufacturing Industry Market, covering all major geographic regions and market segments.
• Competitive Insights: Get an overview of the competitive landscape, including the market presence of major players across different geographies.
• Future Trends and Drivers: Understand the key trends and drivers shaping the future of the Global Predictive Maintenance for Manufacturing Industry Market.
• Actionable Insights: Benefit from actionable insights that can help you identify new revenue opportunities and make strategic business decisions.

Key Questions Answered:

• How is the Global Predictive Maintenance for Manufacturing Industry Market expected to evolve by 2030?
• What are the main drivers and restraints affecting the market?
• Which market segments will grow the most over the forecast period?
• How will market shares for different regions and segments change by 2030?
• Who are the leading players in the market, and what are their prospects?

Report Features:

• Comprehensive Market Data: Independent analysis of annual sales and market forecasts in US$ Million from 2024 to 2030.
• In-Depth Regional Analysis: Detailed insights into key markets, including the U.S., China, Japan, Canada, Europe, Asia-Pacific, Latin America, Middle East, and Africa.
• Company Profiles: Coverage of players such as ABB Ltd., Accenture PLC, Axiomtek Co., Ltd., Augury Inc., AKKA Technologies and more.
• Complimentary Updates: Receive free report updates for one year to keep you informed of the latest market developments.

Some of the 115 companies featured in this Predictive Maintenance for Manufacturing Industry market report include:

• ABB Ltd.
• Accenture PLC
• Axiomtek Co., Ltd.
• Augury Inc.
• AKKA Technologies
• Altizon Inc.
• Asystom
• ActionPoint Technology Limited
• AllBlock
• Arch Systems
• Arrelic
• Avanseus Holdings Pte. Ltd.
• Alteria Automation
• Ainsworth
• Axzon

This edition integrates the latest global trade and economic shifts as of June 2025 into comprehensive market analysis. Key updates include:

• Tariff and Trade Impact: Insights into global tariff negotiations across 180+ countries, with analysis of supply chain turbulence, sourcing disruptions, and geographic realignment. Special focus on 2025 as a pivotal year for trade tensions, including updated perspectives on the Trump-era tariffs.
• Adjusted Forecasts and Analytics: Revised global and regional market forecasts through 2030, incorporating tariff effects, economic uncertainty, and structural changes in globalization. Includes segmentation by product, technology, type, material, distribution channel, application, and end-use, with historical analysis since 2015.
• Strategic Market Dynamics: Evaluation of revised market prospects, regional outlooks, and key economic indicators such as population and urbanization trends.
• Innovation & Technology Trends: Latest developments in product and process innovation, emerging technologies, and key industry drivers shaping the competitive landscape.
• Competitive Intelligence: Updated global market share estimates for 2025, competitive positioning of major players (Strong/Active/Niche/Trivial), and refined focus on leading global brands and core players.
• Expert Insight & Commentary: Strategic analysis from economists, trade experts, and domain specialists to contextualize market shifts and identify emerging opportunities.
• Complimentary Update: Buyers receive a free July 2025 update with finalized tariff impacts, new trade agreement effects, revised projections, and expanded country-level coverage.