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Thermal Spray Coatings Market by Materials (Ceramics and Metals & Alloys), Process (Combustion Flame and Electrical), End-Use Industry (Aerospace, Automotive, Healthcare, Agriculture, Energy & Power and Electronics) and Region - Global Forecast to 2028

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    Report

  • 230 Pages
  • August 2023
  • Region: Global
  • Markets and Markets
  • ID: 5119021
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The Thermal Spray Coatings Market in the North American Region is Projected to Witness the Highest Share

The thermal spray coatings market is projected to grow from USD 10.4 billion in 2023 to USD 14.3 billion by 2028, at a CAGR of 6.5% from 2023 to 2028. The aerospace industry is a significant driver for the thermal spray coating market. Thermal spray coatings are widely used in aircraft engines, turbine blades, aerospace structures, and defense equipment to improve performance, reduce weight, and enhance durability.

By process, the combustion flame segment is estimated to be the largest segment of the thermal spray coatings market from 2023 to 2028.

Based on the process, the combustion flame is estimated to be the largest segment during the forecast period. The combustion flame process facilitates excellent bond strength and adhesion between the coating and substrate. The high temperatures and velocity of the particles generated by the flame promote strong metallurgical bonding, resulting in a durable and resilient coating. This is particularly crucial for applications where the coating must withstand high temperatures, mechanical stress, or corrosive environments. Hence, these factors are propelling the market growth for the combustion flame segment.

By material, ceramics is estimated to be the largest segment of the thermal spray coatings market from 2023 to 2028.

Based on material, ceramics is estimated to account for the largest share during the forecast period. Ceramic coatings possess excellent electrical insulation properties. They are used in applications where electrical conductivity needs to be minimized, or insulation is required. Examples include electrical components, circuit boards, and high-voltage insulators.

By end-use, aerospace is estimated to be the largest segment of the thermal spray coatings market from 2023 to 2028.

Based on end-use, aerospace is estimated to account for the largest share during the forecast period. Thermal spray coatings are employed in thermal protection systems (TPS) for spacecraft and re-entry vehicles. TPS coatings, such as ablation and insulating materials, are designed to withstand extreme temperatures during atmospheric re-entry and protect the underlying structures from heat damage.

The thermal spray coatings market in the North American region is projected to witness the highest share during the forecast period.

North America is projected to register the greatest share in the thermal spray coatings market from 2023 to 2028. The automotive industry in North America is another key driver of the thermal spray coatings market. Coatings are applied to automotive components, such as engine parts, piston rings, and transmission systems, to enhance performance, reduce friction, and improve fuel efficiency. With the increasing demand for lightweight materials and improved engine efficiency, the use of thermal spray coatings in the automotive sector is expected to grow.

Profile break-up of primary participants for the report:

  • By Company Type: Tier 1 - 40%, Tier 2 - 20%, and Tier 3 - 40%
  • By Designation: C-level Executives - 20%, Directors - 50%, and Others - 30%
  • By Region: North America - 25%, Europe -15%, Asia Pacific - 30%, and Latin America-20%, Middle East & Africa-10%

The thermal spray coatings report is dominated by players such as Praxair ST Technologies, Inc. (US), H.C Starck Gmbh (Germany), Bodycote (UK), and Oerlikon Metco (Switzerland), BryCoat Inc. (US), Thermal Spray Technologies Engineered Coatings Solution (US), F.W. Gartner Thermal Spraying (US), Arc Spray (Pty) Ltd. (South Africa), Metallisation Limited (UK), Plasma-Tec, Inc. (US), GTV Verschleiss-Schutz (Germany), and others.

Research Coverage:

The report defines, segments, and projects the thermal spray coatings market size based on process, material, end-use, and region. It strategically profiles the key players and comprehensively analyzes their market share and core competencies. It also tracks and analyzes competitive developments, such as expansions, agreements, and acquisitions undertaken by them in the market.

Reasons to Buy the Report:

The report is expected to help the market leaders/new entrants by providing them with the closest approximations of revenue numbers of the thermal spray coatings market and its segments. This report is also expected to help stakeholder businesses and the market’s competitive landscape better, gain insights to improve the position of their companies and make suitable go-to-market strategies. It also enables stakeholders to understand the market’s pulse and provides information on key market drivers, restraints, challenges, and opportunities.

The report provides insights on the following pointers:

  • Analysis of key drivers (growing demand from the healthcare industry, the reduced maintenance cost of thermally sprayed parts, thermal spray substituting electroplating processes, the boom in the aerospace industry), restraints (stringent regulations for thermal spray coatings), opportunities (adoption of new measures to conserve energy & harness renewable energy sources), and challenges (lack of technical skills, low investment in R&D activities by end-use industries) influencing the growth of the thermal spray coatings market.
  • Market Development: Comprehensive information about lucrative markets - the report analyses the thermal spray coatings market across varied regions.
  • Market Diversification: Exhaustive information about new products & services, untapped geographies, recent developments, and investments in the thermal spray coatings market.
  • Competitive Assessment: In-depth assessment of market shares, growth strategies, and service offerings of leading players like Praxair ST Technologies, Inc. (US), H.C Starck Gmbh (Germany), Bodycote (UK), and Oerlikon Metco (Switzerland), Surface Technology (UK), among others in the thermal spray coatings market.

Table of Contents

1 Introduction
1.1 Study Objectives
1.2 Market Definition
1.3 Inclusions & Exclusions
Table 1 Thermal Spray Coatings Market, by Process: Inclusions & Exclusions
Table 2 Thermal Spray Coatings Market, by Material: Inclusions & Exclusions
Table 3 Thermal Spray Coatings Market, by End-use Industry: Inclusions & Exclusions
Table 4 Thermal Spray Coatings Market, by Region: Ainclusions & Exclusions
1.4 Market Scope
Figure 1 Thermal Spray Coatings Market Segmentation
1.4.1 Years Considered
1.5 Currency Considered
1.6 Stakeholders
1.7 Summary of Changes

2 Research Methodology
2.1 Research Data
Figure 2 Thermal Spray Coatings Market: Research Design
2.1.1 Secondary Data
2.1.1.1 Key Data from Secondary Sources
2.1.2 Primary Data
2.1.2.1 Key Data from Primary Sources
2.1.2.2 Key Industry Insights
2.1.2.3 Breakdown of Primary Interviews
2.2 Base Number Calculation
Figure 3 Base Number Calculation Approach 1
Figure 4 Base Number Calculation Approach 2
2.3 Recession Impact
2.4 Forecast Number Calculation
2.5 Market Engineering Process
2.5.1 Top-Down Approach
Figure 5 Market Size Estimation: Top-Down Approach
2.5.2 Bottom-Up Approach
Figure 6 Market Size Estimation: Bottom-Up Approach
2.6 Market Breakdown and Data Triangulation
Figure 7 Thermal Spray Coatings Market: Data Triangulation
2.7 Assumptions
2.8 Limitations

3 Executive Summary
Table 5 Thermal Spray Coatings Market Snapshot
Figure 8 Ceramics to be Most Widely Consumed Material in Thermal Spray Coatings Market Between 2023 and 2028
Figure 9 Aerospace to be Largest End-use Industry of Thermal Spray Coatings

4 Premium Insights
4.1 Attractive Opportunities for Players in Thermal Spray Coatings Market
Figure 10 Asia-Pacific Thermal Spray Coatings Market to Grow at Highest CAGR During Forecast Period
4.2 Thermal Spray Coatings Market, by Process
Figure 11 Combustion Flame Segment to Lead Market During Forecast Period
4.3 Thermal Spray Coatings Market, by Region
Figure 12 North America Accounted for Largest Share of Thermal Spray Coatings Market in 2022
4.4 North America: Thermal Spray Coatings Market, by Material and Country
Figure 13 US Accounted for Larger Share of Thermal Spray Coatings Market in North America

5 Market Overview
5.1 Introduction
5.2 Market Dynamics
Figure 14 Drivers, Restraints, Opportunities, and Challenges in Thermal Spray Coatings Market
5.2.1 Drivers
5.2.1.1 Growing Demand from Healthcare Industry
5.2.1.2 Reduced Maintenance Cost of Thermally Sprayed Parts
5.2.1.3 Thermal Spray Substituting Electroplating Processes
5.2.1.4 Boom in Aerospace Industry
5.2.2 Restraints
5.2.2.1 Stringent Regulations for Thermal Spray Coatings
5.2.3 Opportunities
5.2.3.1 Adoption of New Measures to Conserve Energy & Harness Renewable Energy Sources
5.2.4 Challenges
5.2.4.1 Lack of Technical Skills
5.2.4.2 Low Investment in R&D Activities by End-use Industries
5.3 Porter's Five Forces Analysis
Figure 15 Porter's Five Forces Analysis
5.3.1 Bargaining Power of Suppliers
5.3.1.1 Easy Availability of Raw Materials
5.3.1.2 Presence of Large Number of Suppliers
5.3.2 Bargaining Power of Buyers
5.3.2.1 Presence of Large Number of Buyers
5.3.2.2 Large Volume Purchases
5.3.3 Threat of Substitutes
5.3.3.1 Availability of Substitutes
5.3.3.2 Cost of Available Substitutes
5.3.4 Threat of New Entrants
5.3.4.1 Presence of Established Players
5.3.4.2 Requirement for Specific Technical Skills
5.3.5 Intensity of Competitive Rivalry
5.3.5.1 Industry Concentration
5.3.5.2 Exit Barriers

6 Industry Trends
6.1 Technology Analysis
6.2 Case Study Analysis
6.2.1 Use of Thermal Spray Coatings for Improved Performance and Lifespan in Aerospace Industry
6.2.2 Use of Thermal Spray Coatings for Corrosion Protection in Offshore Oil & Gas Industry
6.2.3 Thermal Spray Coatings for Wear Protection in Mining Equipment
6.3 Value Chain Analysis
Figure 16 Value Chain Analysis of Thermal Spray Coatings Market
6.4 Regulatory Landscape
6.4.1 Regulatory Bodies, Government Agencies, and Other Organizations
6.5 Key Stakeholders and Buying Criteria
6.5.1 Key Stakeholders in the Buying Process
Figure 17 Influence of Stakeholders on Buying Process for Top Three End-use Industries
Table 6 Influence of Stakeholders on the Buying Process for Top Three End-use Industries (%)
6.5.2 Key Buying Criteria, by End-use Industry
Figure 18 Key Buying Criteria
Table 7 Key Buying Criteria, by Top Three End-use Industries
6.6 Trends/Disruptions Impacting Customer's Business
Figure 19 Revenue Shift & New Revenue Pockets for Thermal Spray Coating Manufacturers
6.7 Key Conferences and Events, 2023
Table 8 Thermal Spray Coatings Market: Key Conferences and Events
6.8 Patent Analysis
6.8.1 Methodology
6.8.2 Patent Publication Trends
Figure 20 Number of Patents, Year-Wise (2014-2022)
6.8.3 Insight
6.8.4 Jurisdiction Analysis
Figure 21 China Accounted for Highest Patent Count
6.8.5 Top Companies/Applicants
Figure 22 Top 10 Companies/Applicants with Highest Number of Patents
6.8.6 Major Patents
6.9 Ecosystem/Market Map of Thermal Spray Coatings
Figure 23 Ecosystem/Market Map of Thermal Spray Coatings
Table 9 Thermal Spray Coatings Market: Ecosystem

7 Thermal Spray Coatings Market, by Process
7.1 Introduction
Figure 24 Combustion Flame Segment to Grow at Higher CAGR During Forecast Period
Table 10 Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 11 Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
7.2 Combustion Flame
7.2.1 Types
7.2.1.1 Wire Flame Spraying
7.2.1.2 Powder Flame Spraying
7.2.1.3 Detonation Gun Spraying
7.2.1.4 Ceramic Rod Spraying
7.2.1.5 High-Velocity Oxy Fuel (Hvof) Process
Table 12 Combustion Flame Thermal Spray Coatings Market, by Region, 2017-2022 (USD Million)
Table 13 Combustion Flame Thermal Spray Coatings Market, by Region, 2023-2028 (USD Million)
7.3 Electrical
7.3.1 Types
7.3.1.1 Vacuum Plasma Spraying (VPS)
7.3.1.2 Atmospheric Plasma Spraying (Aps)
7.3.1.3 Electric Arc Wire Spraying
7.3.1.4 Plasma Spraying
7.3.1.5 Arc Spraying
7.3.1.6 Cold Gas Dynamic Spray Process
7.3.1.7 Radio Frequency (Rf) Plasma
7.3.1.8 Two-Wire Electric Arc Spraying
Table 14 Electrical Thermal Spray Coatings Market, by Region, 2017-2022 (USD Million)
Table 15 Electrical Thermal Spray Coatings Market, by Region, 2023-2028 (USD Million)

8 Thermal Spray Coatings Market, by Material
8.1 Introduction
Figure 25 Ceramics Material to Grow at Highest CAGR During Forecast Period
Table 16 Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 17 Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
8.2 Ceramics
8.2.1 Alumina
8.2.2 Zirconia
8.2.3 Yttria
Table 18 Ceramic Thermal Spray Coatings Market, by Region, 2017-2022 (USD Million)
Table 19 Ceramic Thermal Spray Coatings Market, by Region, 2023-2028 (USD Million)
8.3 Metals & Alloys
8.3.1 Nickel
8.3.2 Molybdenum
8.3.3 Aluminum
8.3.4 Cobalt
8.3.5 ZInc.
Table 20 Metal & Alloy Thermal Spray Coatings Market, by Region, 2017-2022(USD Million) (Pre-COVID)
Table 21 Metal & Alloy Thermal Spray Coatings Market, by Region, 2023-2028 (USD Million)
8.4 Others
8.4.1 Resins
8.4.2 Polymers
8.4.3 Carbides
8.4.4 Composites
Table 22 Other Materials Thermal Spray Coatings Market, by Region, 2017-2022 (USD Million)
Table 23 Other Materials Thermal Spray Coatings Market, by Region, 2023-2028 (USD Million)

9 Thermal Spray Coatings Market, by End-use Industry
9.1 Introduction
Figure 26 Energy & Power Industry to Witness Highest CAGR During Forecast Period
Table 24 Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 25 Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
9.2 Aerospace
9.2.1 Flame Tubes
9.2.2 Turbine Blades
9.2.3 Landing Gear
Table 26 Thermal Spray Coatings Market in Aerospace, by Region, 2017-2022 (USD Million)
Table 27 Thermal Spray Coatings Market in Aerospace, by Region, 2023-2028 (USD Million)
9.3 Automotive
9.3.1 Suspension Parts
9.3.2 Piston Rings
9.3.3 Turbochargers
9.3.4 Engine Parts
9.3.5 Chassis
9.3.6 Cylinder Liners
9.3.7 Exhaust Pipes
Table 28 Thermal Spray Coatings Market in Automotive, by Region, 2017-2022 (USD Million)
Table 29 Thermal Spray Coatings Market in Automotive, by Region, 2023-2028 (USD Million)
9.4 Healthcare
9.4.1 Orthopedics
9.4.2 Medical Instruments
9.4.3 Over-The-Counter Medicines
Table 30 Thermal Spray Coatings Market in Healthcare, by Region, 2017-2022 (USD Million)
Table 31 Thermal Spray Coatings Market in Healthcare, by Region, 2023-2028 (USD Million)
9.5 Energy & Power
9.5.1 Boilers
9.5.2 Shafts
9.5.3 Hydro Turbines
9.5.4 Power Generators
9.5.5 Compressor Blades
Table 32 Thermal Spray Coatings Market in Energy & Power, by Region, 2017-2022 (USD Million)
Table 33 Thermal Spray Coatings Market in Energy & Power, by Region, 2023-2028 (USD Million)
9.6 Electronics
9.6.1 Electronic Enclosures
9.6.2 Instrument Nuts
9.6.3 Magnetic Tapes
9.6.4 Dielectric Coatings
9.6.5 Shielding
Table 34 Thermal Spray Coatings Market in Electronics, by Region, 2017-2022 (USD Million)
Table 35 Thermal Spray Coatings Market in Electronics, by Region, 2023-2028 (USD Million)
9.7 Agricultural Machinery
9.7.1 Harvester Blades
9.7.2 Balers
9.7.3 Compressors
9.7.4 Threshing Components
9.7.5 Agricultural Pumps & Wastewater Treatment Equipment
Table 36 Thermal Spray Coatings Market in Agricultural Machinery, by Region, 2017-2022 (USD Million)
Table 37 Thermal Spray Coatings Market in Agricultural Machinery, by Region, 2023-2028 (USD Million)
9.8 Others
9.8.1 Food Processing
9.8.2 Defense
9.8.3 Printing
Table 38 Thermal Spray Coatings Market in Other Industries, by Region, 2017-2022 (USD Million)
Table 39 Thermal Spray Coatings Market in Other Industries, by Region, 2023-2028 (USD Million)

10 Regional Analysis
10.1 Introduction
Table 40 Thermal Spray Coatings Market, by Region, 2017-2022 (USD Million)
Table 41 Thermal Spray Coatings Market, by Region 2023-2028 (USD Million)
10.2 Asia-Pacific
10.2.1 Recession Impact
Figure 27 Asia-Pacific: Thermal Spray Coatings Market Snapshot
Table 42 Asia-Pacific: Thermal Spray Coatings Market, by Country, 2017-2022 (USD Million)
Table 43 Asia-Pacific: Thermal Spray Coatings Market, by Country, 2023-2028 (USD Million)
Table 44 Asia-Pacific: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 45 Asia-Pacific: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 46 Asia-Pacific: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 47 Asia-Pacific: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 48 Asia-Pacific: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 49 Asia-Pacific: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.2.2 China
10.2.2.1 Massive Industrial Growth to Drive Market
Table 50 China: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 51 China: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 52 China: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 53 China: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 54 China: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 55 China: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.2.3 Japan
10.2.3.1 Increasing Urbanization, Capital Investments, and Technological Advancements to Drive Market
Table 56 Japan: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 57 Japan: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 58 Japan: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 59 Japan: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 60 Japan: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 61 Japan: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.2.4 India
10.2.4.1 Increasing Foreign Investments to Drive Market
Table 62 India: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 63 India: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 64 India: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 65 India: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 66 India: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 67 India: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.2.5 South Korea
10.2.5.1 Technological Advancements in Electronics to Drive Market
Table 68 South Korea: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 69 South Korea: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 70 South Korea: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 71 South Korea: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 72 South Korea: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 73 South Korea: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.2.6 Vietnam
10.2.6.1 Availability of Raw Materials to Drive Market
Table 74 Vietnam: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 75 Vietnam: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 76 Vietnam: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 77 Vietnam: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 78 Vietnam: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 79 Vietnam: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.2.7 Rest of Asia-Pacific
Table 80 Rest of Asia-Pacific: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 81 Rest of Asia-Pacific: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 82 Rest of Asia-Pacific: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 83 Rest of Asia-Pacific: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 84 Rest of Asia-Pacific: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 85 Rest of Asia-Pacific: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3 Europe
10.3.1 Recession Impact
Figure 28 Europe: Thermal Spray Coatings Market Snapshot
Table 86 Europe: Thermal Spray Coatings Market, by Country, 2017-2022 (USD Million)
Table 87 Europe: Thermal Spray Coatings Market, by Country, 2023-2028 (USD Million)
Table 88 Europe: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 89 Europe: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 90 Europe: Thermal Spray Coatings Market, by Material, 2017-2022(USD Million)
Table 91 Europe: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 92 Europe: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 93 Europe: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.2 Germany
10.3.2.1 Growth of End-use Industries to Drive Market
Table 94 Germany: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 95 Germany: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 96 Germany: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 97 Germany: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 98 Germany: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 99 Germany: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.3 UK
10.3.3.1 Increased Production of Automobiles and Government Investments to Fuel Market
Table 100 UK: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 101 UK: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 102 UK: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 103 UK: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 104 UK: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 105 UK: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.4 Russia
10.3.4.1 Growth of Automotive Industry to Drive Market
Table 106 Russia: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 107 Russia: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 108 Russia: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 109 Russia: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 110 Russia: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 111 Russia: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.5 Italy
10.3.5.1 Increased Investments in Healthcare and Automotive Industries to Fuel Market
Table 112 Italy: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 113 Italy: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 114 Italy: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 115 Italy: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 116 Italy: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 117 Italy: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.6 France
10.3.6.1 Growth of Aerospace Industry to Drive Consumption
Table 118 France: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 119 France: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 120 France: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 121 France: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 122 France: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 123 France: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.7 Belgium
10.3.7.1 Growth of Automotive & Healthcare Industries to Drive Market
Table 124 Belgium: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 125 Belgium: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 126 Belgium: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 127 Belgium: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 128 Belgium: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 129 Belgium: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.3.8 Rest of Europe
Table 130 Rest of Europe: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 131 Rest of Europe: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 132 Rest of Europe: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 133 Rest of Europe: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 134 Rest of Europe: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 135 Rest of Europe: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.4 North America
10.4.1 Recession Impact
Figure 29 North America: Thermal Spray Coatings Market Snapshot
Table 136 North America: Thermal Spray Coatings Market, by Country, 2017-2022 (USD Million)
Table 137 North America: Thermal Spray Coatings Market, by Country, 2023-2028 (USD Million)
Table 138 North America: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 139 North America: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 140 North America: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 141 North America: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 142 North America: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 143 North America: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.4.2 US
10.4.2.1 US to Lead North American Thermal Spray Coatings Market
Table 144 US: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 145 US: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 146 US: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 147 US: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 148 US: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 149 US: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.4.3 Canada
10.4.3.1 Increase in Investments to Drive Growth
Table 150 Canada: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 151 Canada: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 152 Canada: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 153 Canada: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 154 Canada: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 155 Canada: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.5 Latin America
10.5.1 Recession Impact
Table 156 Latin America: Thermal Spray Coatings Market, by Country, 2017-2022 (USD Million)
Table 157 Latin America: Thermal Spray Coatings Market, by Country, 2023-2028 (USD Million)
Table 158 Latin America: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 159 Latin America: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 160 Latin America: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 161 Latin America: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 162 Latin America: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 163 Latin America: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.5.2 Mexico
10.5.2.1 Increased Investments in the Automotive Industry to Support Growth
Table 164 Mexico: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 165 Mexico: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 166 Mexico: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 167 Mexico: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 168 Mexico: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 169 Mexico: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.5.3 Brazil
10.5.3.1 Growth of Automotive Industry to Drive Market
Table 170 Brazil: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 171 Brazil: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 172 Brazil: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 173 Brazil: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 174 Brazil: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 175 Brazil: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.5.4 Colombia
10.5.4.1 Growing Automotive and Construction Industries to Drive Market
Table 176 Colombia: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 177 Colombia: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 178 Colombia: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 179 Colombia: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 180 Colombia: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 181 Colombia: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.5.5 Argentina
10.5.5.1 End-use Industries to Witness Growth
Table 182 Argentina: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 183 Argentina: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 184 Argentina: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 185 Argentina: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 186 Argentina: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 187 Argentina: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.5.6 Rest of Latin America
Table 188 Rest of Latin America: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 189 Rest of Latin America: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 190 Rest of Latin America: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 191 Rest of Latin America: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 192 Rest of Latin America: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 193 Rest of Latin America: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.6 Middle East & Africa
10.6.1 Recession Impact
Table 194 Middle East & Africa: Thermal Spray Coatings Market, by Country, 2017-2022 (USD Million)
Table 195 Middle East & Africa: Thermal Spray Coatings Market, by Country, 2023-2028 (USD Million)
Table 196 Middle East & Africa: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 197 Middle East & Africa: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 198 Middle East & Africa: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 199 Middle East & Africa: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 200 Middle East & Africa: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 201 Middle East & Africa: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.6.2 Saudi Arabia
10.6.2.1 Growth of Automotive Industry to Drive Market
Table 202 Saudi Arabia: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 203 Saudi Arabia: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 204 Saudi Arabia: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 205 Saudi Arabia: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 206 Saudi Arabia: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 207 Saudi Arabia: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.6.3 South Africa
10.6.3.1 Investments in Manufacturing Sector to Drive Market
Table 208 South Africa: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 209 South Africa: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 210 South Africa: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 211 South Africa: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 212 South Africa: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 213 South Africa: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.6.4 UAE
10.6.4.1 Rise in Healthcare Expenditure and Growth of Aviation Sector to Drive Market
Table 214 UAE: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 215 UAE: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 216 UAE: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 217 UAE: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 218 UAE: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 219 UAE: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.6.5 Egypt
10.6.5.1 Increased Focus on Harnessing Renewable Energy and Growth of Healthcare Industry to Drive Market
Table 220 Egypt: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 221 Egypt: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 222 Egypt: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 223 Egypt: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 224 Egypt: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 225 Egypt: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)
10.6.6 Rest of Middle East & Africa
Table 226 Rest of Middle East & Africa: Thermal Spray Coatings Market, by Process, 2017-2022 (USD Million)
Table 227 Rest of Middle East & Africa: Thermal Spray Coatings Market, by Process, 2023-2028 (USD Million)
Table 228 Rest of Middle East & Africa: Thermal Spray Coatings Market, by Material, 2017-2022 (USD Million)
Table 229 Rest of Middle East & Africa: Thermal Spray Coatings Market, by Material, 2023-2028 (USD Million)
Table 230 Rest of Middle East & Africa: Thermal Spray Coatings Market, by End-use Industry, 2017-2022 (USD Million)
Table 231 Rest of Middle East & Africa: Thermal Spray Coatings Market, by End-use Industry, 2023-2028 (USD Million)

11 Competitive Landscape
11.1 Introduction
11.2 Strategies Adopted by Key Market Players
Table 232 Strategies Adopted by Key Thermal Spray Coatings Service Providers
11.3 Market Share Analysis
11.3.1 Ranking of Key Market Players, 2022
Figure 30 Ranking of Top Five Players in Thermal Spray Coatings Market, 2022
11.3.2 Market Share of Key Players
Table 233 Thermal Spray Coatings Market: Degree of Competition
Figure 31 Praxair S.T. Technologies, Inc. Led Thermal Spray Coatings Market in 2022
11.3.3 Revenue Analysis of Top Players
Figure 32 Top Players - Revenue Analysis (2018-2022)
11.4 Company Footprint
Figure 33 Thermal Spray Coatings Market: Company Overall Footprint
Table 234 Thermal Spray Coatings Market: End-use Industry Footprint
Table 235 Thermal Spray Coatings Market: Process Footprint
Table 236 Thermal Spray Coatings Market: Material Footprint
Table 237 Thermal Spray Coatings Market: Region Footprint
11.5 Company Evaluation Quadrant (Tier 1), 2022
11.5.1 Stars
11.5.2 Emerging Leaders
11.5.3 Pervasive Players
11.5.4 Participants
Figure 34 Company Evaluation Quadrant (Tier 1), 2022
11.6 Start-Ups/SMEs Evaluation Quadrant, 2022
11.6.1 Progressive Companies
11.6.2 Dynamic Companies
11.6.3 Responsive Companies
11.6.4 Starting Blocks
Figure 35 Start-Ups/SMEs Evaluation Quadrant, 2022
11.7 Competitive Benchmarking
Table 238 Thermal Spray Coatings Market: Detailed List of Key Start-Ups/SMEs
Table 239 Thermal Spray Coatings Market: Competitive Benchmarking of Key Start-Ups/SMEs
11.8 Competitive Scenario
Table 240 Thermal Spray Coatings Market: Product Launches, 2018-2022
Table 241 Thermal Spray Coatings Market: Deals, 2018-2022
Table 242 Thermal Spray Coatings Market: Others, 2018-2022

12 Company Profiles
Business Overview, Products/Solutions/Services Offered, Recent Developments, and Analyst's View (Key Strengths/Right to Win, Strategic Choices Made, and Weaknesses and Competitive Threats)
12.1 Praxair S.T. Technology, Inc.
Table 243 Praxair Surface Technologies, Inc.: Company Overview
Figure 36 Praxair S.T. Technology, Inc.: Company Snapshot
12.2 Oerlikon Metco
Table 244 Oerlikon Metco: Company Overview
Figure 37 Oerlikon Metco: Company Snapshot
12.3 Bodycote
Table 245 Bodycote: Company Overview
Figure 38 Bodycote: Company Snapshot
12.4 Surface Technology
Table 246 Surface Technology: Company Overview
12.5 H.C. Starck GmbH
Table 247 H.C. Starck GmbH: Company Overview
12.6 Flame Spray Technologies B.V.
Table 248 Flame Spray Technologies B.V.: Company Overview
12.7 Thermal Spray Technologies Engineered Coating Solutions
Table 249 Thermal Spray Technologies Engineered Coating Solution: Company Overview
12.8 A&A Coatings
Table 250 A&A Coatings: Company Overview
12.9 General Magnaplate Corporation
Table 251 General Magnaplate Corporation: Company Overview
12.10 Plasma-Tec, Inc.
Table 252 Plasma-Tec, Inc.: Company Overview
12.11 Asb Industries Inc.
Table 253 Asb Industries, Inc.: Company Overview
12.12 Polymet Corporation
Table 254 Polymet Corporation: Company Overview
12.13 Progressive Surface
Table 255 Progressive Surface: Company Overview
12.14 Brycoat Inc.
Table 256 Brycoat Inc.: Company Overview
12.15 Metallisation Limited
Table 257 Metallisation Limited: Company Overview
12.16 Exline Inc.
Table 258 Exline, Inc.: Company Overview
12.17 Arc-Spray (Pty) Ltd.
Table 259 Arc-Spray (Pty) Ltd.: Company Overview
12.18 F.W. Gartner Thermal Spraying
Table 260 F.W. Gartner Thermal Spraying: Company Overview
12.19 Flame Spray Spa
Table 261 Flame Spray Spa: Company Overview
12.20 Tocalo Co. Ltd.
Table 262 Tocalo Co. Ltd.: Company Overview
Figure 39 Tocalo Co. Ltd.: Company Snapshot
12.21 Treibacher Industrie AG
Table 263 Treibacher Industrie AG: Company Overview
12.22 Gtc Verschleiss-Schutz
Table 264 Gtc Verschleiss-Schutz: Company Overview
12.23 Saint-Gobain
Table 265 Saint-Gobain: Company Overview
Figure 40 Saint-Gobain: Company Snapshot
12.24 C & M Technologies GmbH
Table 266 C & M Technologies GmbH: Company Overview
Details on Business Overview, Products/Solutions/Services Offered, Recent Developments, and Analyst's View (Key Strengths/Right to Win, Strategic Choices Made, and Weaknesses and Competitive Threats) Might Not be Captured in Case of Unlisted Companies

13 Appendix
13.1 Discussion Guide
13.2 Knowledgestore: The Subscription Portal
13.3 Customization Options

Executive Summary

Companies Mentioned

  • A&A Coatings
  • Arc-Spray (Pty) Ltd.
  • ASB Industries Inc.
  • Bodycote
  • BryCoat Inc.
  • C & M Technologies GmbH
  • Exline Inc.
  • F.W. Gartner Thermal Spraying
  • Flame Spray Spa
  • Flame Spray Technologies B.V.
  • General Magnaplate Corporation
  • GTC Verschleiss-Schutz
  • H.C. Starck GmbH
  • Metallisation Limited
  • Oerlikon Metco
  • Plasma-Tec, Inc.
  • Polymet Corporation
  • Praxair S.T. Technology, Inc.
  • Progressive Surface
  • Saint-Gobain
  • Surface Technology
  • Thermal Spray Technologies Engineered Coating Solutions
  • TOCALO Co. Ltd.
  • Treibacher Industrie AG

Table Information

Report AttributeDetails
No. of Pages230
PublishedAugust 2023
Forecast Period2023 - 2028
Estimated Market Value ( USD ) in 2023 $ 10.4 Billion
Forecasted Market Value ( USD ) by 2028 $ 14.3 Billion
Compound Annual Growth Rate6.5%
Regions CoveredGlobal
No. of Companies Mentioned24

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About the Thermal Spray Market

Thermal Spray is a process used to apply a wide range of materials to a variety of surfaces in the building materials industry. It is used to create protective coatings, improve wear resistance, and increase the lifespan of components. Thermal Spray is a cost-effective and efficient way to apply a variety of materials, including metals, ceramics, and polymers. It is also used to create decorative finishes, such as metallic and stone-like textures. Thermal Spray is used in a variety of applications in the building materials industry, including the protection of steel and aluminum components from corrosion, the improvement of wear resistance of components, and the creation of decorative finishes. It is also used to create thermal insulation and soundproofing materials. Some companies in the Thermal Spray market include Praxair Surface Technologies, Oerlikon Metco, and H.C. Starck Solutions. Show Less Read more

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