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Carbon Fiber in Automotive Market - Global Forecast 2025-2032

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    Report

  • 180 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 6010699
UP TO OFF until Jan 01st 2026
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The Carbon Fiber in Automotive Market is experiencing robust transformation as automakers, material suppliers, and supply chain stakeholders adopt advanced technologies for lighter, more efficient vehicles. This report delivers senior executives a precise outlook on carbon fiber’s evolving impact across the automotive sector.

Market Snapshot: Carbon Fiber in Automotive Market

The Carbon Fiber in Automotive Market grew from USD 23.50 billion in 2024 to USD 26.99 billion in 2025. It is projected to continue expanding at a CAGR of 14.66%, reaching USD 70.21 billion by 2032. Surging demand for lightweight, high-performance materials and a steadily widening pool of applications is fueling this growth trajectory. Market expansion is additionally supported by increasing adoption in electric vehicles, emerging regional capacity hubs, and continuous cost-optimization initiatives.

Scope & Segmentation

This report delivers comprehensive analysis across several critical dimensions, equipping decision-makers with actionable segment insight and competitive positioning.

  • Application Areas: Body panels, including bumpers, doors, fenders, hoods, and roof panels; interior elements such as dashboard panels, seat interiors, and trim components; structural components involving chassis, crash structures, and seat frames; underbody components like floor panels, sills, and underhood parts.
  • Vehicle Types: Commercial vehicles (heavy and light classes), passenger vehicles (coupe, hatchback, sedan, SUV), and two wheelers (motorcycles, scooters).
  • Raw Material Options: Nonwoven mats, prepreg tapes, tow bundles, woven fabric variations.
  • Fiber Grade Categories: High modulus, intermediate modulus, standard modulus, ultra high modulus variants tailored for specific performance requirements.
  • Regional Coverage: Americas (including North America and Latin America), Europe, Middle East & Africa (with detailed country-level analysis), and Asia-Pacific (with a focus on China, India, Japan, Australia, South Korea, and ASEAN countries).
  • Company Profiles: In-depth reviews of Toray Industries, SGL Carbon SE, Teijin Limited, Hexcel Corporation, Mitsubishi Chemical Corporation, Solvay S.A., Hyosung Corporation, Formosa Plastics, Jiangsu Hengshen Carbon Fiber Technology, and Zhongfu Shenying Carbon Fiber.

Key Takeaways for Decision-Makers

  • Carbon fiber is increasingly critical to both electrification and sustainability strategies, enabling lighter vehicle architectures and design flexibility for future mobility demands.
  • Advancements in processing technologies, including automation and digital twinning, are making high-volume carbon fiber adoption more economically viable, reducing cycle times and supporting complex component geometries.
  • Automakers are forging deeper partnerships with suppliers and material innovators to secure advanced fiber grades and align innovation with vehicle platform rollouts.
  • Supply chain regionalization is intensifying, with companies building redundancy through geographic diversification and nearshoring production to manage uncertainty and tariff exposure.
  • Sustainability objectives are prompting expanded use of recycled and bio-based precursor materials, backed by circular economy initiatives recovering fiber from end-of-life vehicles.
  • Notably, differentiation in raw material and fiber grade selection enables manufacturers to refine performance, cost, and environmental profiles for each target segment.

Tariff Impact on Carbon Fiber Automotive Supply Chains

Recent United States tariff measures instituted in 2025 have increased the cost pressure on carbon fiber imports, significantly influencing sourcing strategies. Both suppliers and original equipment manufacturers are shifting towards localized manufacturing, nearshoring, and strategic consortia. While these dynamics introduce new operational challenges, they also foster industry collaboration and innovation to drive resilience and maintain competitiveness.

Methodology & Data Sources

The research employs a mixed-methods approach, blending primary interviews with executives and technical experts with robust secondary data analysis from industry reports and thematic reviews. This multi-source validation ensures market perspectives are current, reliable, and thoroughly triangulated for strategic clarity.

Why This Report Matters

  • Offers deep segmentation to guide targeted R&D and investment strategies, based on emerging application needs and evolving technology benchmarks.
  • Assesses the operational and regional complexities of supply chains, equipping leadership with the foresight to anticipate disruptions or seize new opportunities.
  • Profiles the innovation strategies, alliances, and sustainability actions of leading market participants, informing partnership and product roadmap decisions.

Conclusion

As carbon fiber becomes integral to mainstream automotive production, this report equips senior executives with the comprehensive insights required to optimize strategy, address emerging risks, and capture growth within a continuously evolving materials landscape.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Growth of thermoplastic composites for high-volume EV structural components with rapid cycle times
5.2. Adoption of continuous fiber-reinforced polymers to reduce battery pack weight and improve safety
5.3. Integration of hybrid composite-metal joints enabling optimized load transfer in EV chassis
5.4. Development of fire-retardant composite materials for enhanced battery enclosure safety in electric vehicles
5.5. Use of recycled carbon fiber composites to meet sustainability targets and reduce production costs in EV manufacturing
5.6. Emergence of automated fiber placement technology for precision mass production of EV composite parts
5.7. Demand for composite thermal management solutions to enhance EV battery performance and longevity
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. EV Composites Market, by Material Type
8.1. Aramid Fiber Reinforced Polymer
8.1.1. Kevlar 29
8.1.2. Kevlar 49
8.2. Carbon Fiber Reinforced Polymer
8.2.1. Intermediate Grade
8.2.2. Premium Grade
8.2.3. Standard Grade
8.3. Glass Fiber Reinforced Polymer
8.3.1. E Glass
8.3.2. S Glass
9. EV Composites Market, by Application
9.1. Battery Enclosures
9.1.1. Module Housings
9.1.2. Pack Housings
9.2. Body Panels
9.2.1. Front Fascia
9.2.2. Side Skirts
9.3. Chassis Parts
9.4. Structural Components
9.4.1. Body In White
9.4.2. Exterior Panels
10. EV Composites Market, by Manufacturing Technology
10.1. Compression Molding
10.1.1. Cold Press Process
10.1.2. High Pressure Process
10.2. Prepreg
10.2.1. Autoclave Process
10.2.2. Hot Press Process
10.3. Pultrusion
10.3.1. Continuous Pultrusion
10.3.2. Discontinuous Pultrusion
10.4. Resin Transfer Molding
10.4.1. Standard Rtm
10.4.2. Vacuum Assisted Rtm
11. EV Composites Market, by Resin Type
11.1. Epoxy
11.1.1. Bio Based Epoxy
11.1.2. Thermoset Epoxy
11.2. Polyester
11.2.1. Isophthalic Polyester
11.2.2. Orthophthalic Polyester
11.3. Vinyl Ester
11.3.1. Bisphenol A Vinyl Ester
11.3.2. Novolac Vinyl Ester
12. EV Composites Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. EV Composites Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. EV Composites Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Toray Industries, Inc.
15.3.2. SGL Carbon SE
15.3.3. Teijin Limited
15.3.4. Hexcel Corporation
15.3.5. Mitsubishi Chemical Holdings Corporation
15.3.6. Solvay SA
15.3.7. Owens Corning
15.3.8. Gurit Holding AG
15.3.9. BASF SE
15.3.10. Huntsman Corporation

Companies Mentioned

The companies profiled in this Carbon Fiber in Automotive market report include:
  • Toray Industries, Inc.
  • SGL Carbon SE
  • Teijin Limited
  • Hexcel Corporation
  • Mitsubishi Chemical Corporation
  • Solvay S.A.
  • Hyosung Corporation
  • Formosa Plastics Corporation
  • Jiangsu Hengshen Carbon Fiber Technology Co., Ltd.
  • Zhongfu Shenying Carbon Fiber Co., Ltd.

Table Information