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Industrial Automation & Control Systems Market - Global Forecast 2025-2032

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    Report

  • 195 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5454920
UP TO OFF until Jan 01st 2026
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Industrial automation and control systems are driving a paradigm shift for manufacturers and asset operators, blending technological advancement with strategic decision-making. This executive analysis equips business leaders with forward-looking intelligence to optimize operations, mitigate risk, and capitalize on evolving market dynamics.

Market Snapshot: Industrial Automation & Control Systems

The Industrial Automation & Control Systems Market grew from USD 213.24 billion in 2024 to USD 235.35 billion in 2025. It is expected to continue growing at a CAGR of 10.34%, reaching USD 468.64 billion by 2032. This market expansion underscores rising adoption across manufacturing, energy, process industries, and related verticals globally. Intensifying focus on digital transformation, advanced connectivity, operational resilience, and sustainability is shaping procurement and investment patterns among enterprises, fostering innovation across established and emerging economies.

Scope & Segmentation: Strategic Market Coverage

  • Component Types: Hardware (connectivity devices, controllers, field devices, human machine interface), services (managed and professional), and software (application, device management, middleware, SCADA).
  • System Types: Distributed control systems and hybrid variants, HMIs, programmable automation controllers, PLCs (compact, modular, rack-mount), safety instrumented systems, and SCADA (open architecture, proprietary).
  • Industry Verticals: Automotive, energy and power, food and beverage, manufacturing (discrete, hybrid, process), oil and gas, pharmaceuticals, water and wastewater sectors.
  • Communication Protocols: EtherCAT, Ethernet/IP, HART, Modbus, Profibus, Profinet, WirelessHART.
  • Deployment Models: Cloud (public and private), hybrid, on-premises.
  • Geographic Regions: Americas (North America, Latin America), Europe, Middle East & Africa (including GCC, Western and Eastern Europe, select African markets), and Asia-Pacific (China, Japan, India, Southeast Asia, Australia, and others).
  • Company Coverage: Siemens AG, Schneider Electric SE, Mitsubishi Electric Corporation, ABB Ltd, Rockwell Automation, Emerson Electric, Honeywell International, Yokogawa Electric, Omron Corporation, and Fanuc Corporation.

Key Takeaways for Decision-Makers

  • Integration of edge computing and artificial intelligence within automation systems is facilitating real-time analytics, predictive maintenance, and autonomous decision-making, empowering agile operations.
  • Widespread adoption of open communication standards and protocols enhances interoperability across vendor ecosystems, reducing platform lock-in and simplifying future upgrades.
  • Professional and managed services models are gaining prominence, allowing enterprises to shift capital-intensive investments to operational expenses while optimizing asset performance and lifecycle management.
  • Strategic focus on workforce upskilling and cybersecurity best practices remains crucial to secure digital infrastructure and extract value from data-driven automation environments.
  • Customization and modularity in automation solutions enable cross-industry adaptability, streamlining compliance, and supporting ESG-focused priorities.

Tariff Impact: Implications for Supply Chain and Adoption

United States tariffs enacted in 2025 have significantly impacted sourcing strategies and operational costs related to industrial automation hardware and select services. Manufacturers are responding by re-evaluating procurement footprints, exploring regional supply chain alternatives, leveraging nearshoring, and adopting cloud-based deployment models to reduce reliance on costly imports. These adjustments have driven renegotiation of service agreements and, in some cases, adoption of platform consolidation strategies to optimize expenses and operational continuity. Leaders navigating this complex landscape should remain vigilant of evolving fiscal policies and policy-driven risks as they craft resilient procurement and growth strategies.

Methodology & Data Sources

This report relies on rigorous primary interviews with industry stakeholders, system integrators, and regional experts for actionable insights. Secondary research includes technical publications, regulatory filings, company reports, and association data. All figures have been validated and normalized using data triangulation methods, ensuring robust accuracy and consistency for strategic planning.

Why This Report Matters: Actionable Intelligence for Leaders

  • Enables strategic planning by mapping technology trends, segmentation detail, and regional nuances critical for investment decisions.
  • Provides comprehensive vendor, service, and deployment landscape analysis for tailored procurement and platform selection.
  • Delivers evidence-based guidance on risk mitigation, operational optimization, and long-term competitive differentiation.

Conclusion

This report empowers senior leaders to navigate transformative shifts in automation with clarity and agility. A robust understanding of drivers, barriers, and emerging solutions enables organizations to optimize operational resilience, competitiveness, and growth potential.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of edge computing platforms with PLC and SCADA systems for real-time decision making
5.2. Deployment of AI-driven predictive maintenance solutions in legacy industrial control systems
5.3. Adoption of digital twin technology for virtual commissioning and performance optimization
5.4. Implementation of cybersecurity mesh architectures to protect interconnected industrial networks
5.5. Rollout of 5G connectivity for low-latency remote control of manufacturing processes
5.6. Integration of collaborative robots with human operators for adaptive assembly line automation
5.7. Use of advanced analytics for energy-efficient process optimization in chemical plants
5.8. Development of cloud-native SCADA platforms for scalable multi-site monitoring and control
5.9. Expansion of wireless sensor networks for real-time asset monitoring in harsh environments
5.10. Utilization of augmented reality interfaces for operator training and maintenance guidance
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Industrial Automation & Control Systems Market, by Component
8.1. Hardware
8.1.1. Connectivity Devices
8.1.2. Controllers
8.1.3. Field Devices
8.1.4. Human Machine Interface
8.2. Services
8.2.1. Managed Services
8.2.2. Professional Services
8.3. Software
8.3.1. Application Software
8.3.2. Device Management Software
8.3.3. Middleware
8.3.4. Scada Software
9. Industrial Automation & Control Systems Market, by Type
9.1. Dcs
9.1.1. Distributed
9.1.2. Hybrid
9.2. Hmi
9.3. Pac
9.3.1. High-End
9.3.2. Mid-Range
9.4. Plc
9.4.1. Compact Plc
9.4.2. Modular Plc
9.4.3. Rack-Mount Plc
9.5. Safety Instrumented Systems
9.6. Scada
9.6.1. Open Architecture
9.6.2. Proprietary
10. Industrial Automation & Control Systems Market, by Industry Vertical
10.1. Automotive
10.2. Energy & Power
10.3. Food & Beverage
10.4. Manufacturing
10.4.1. Discrete
10.4.2. Hybrid
10.4.3. Process
10.5. Oil & Gas
10.6. Pharmaceuticals
10.7. Water & Wastewater
11. Industrial Automation & Control Systems Market, by Communication Protocol
11.1. Ethercat
11.2. Ethernet/IP
11.3. Hart
11.4. Modbus
11.5. Profibus
11.6. Profinet
11.7. Wirelesshart
12. Industrial Automation & Control Systems Market, by Deployment
12.1. Cloud
12.1.1. Private Cloud
12.1.2. Public Cloud
12.2. Hybrid
12.3. On-Premises
13. Industrial Automation & Control Systems Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Industrial Automation & Control Systems Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Industrial Automation & Control Systems Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Siemens AG
16.3.2. Schneider Electric SE
16.3.3. Mitsubishi Electric Corporation
16.3.4. ABB Ltd
16.3.5. Rockwell Automation, Inc.
16.3.6. Emerson Electric Co.
16.3.7. Honeywell International Inc.
16.3.8. Yokogawa Electric Corporation
16.3.9. Omron Corporation
16.3.10. Fanuc Corporation
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this Industrial Automation & Control Systems market report include:
  • Siemens AG
  • Schneider Electric SE
  • Mitsubishi Electric Corporation
  • ABB Ltd
  • Rockwell Automation, Inc.
  • Emerson Electric Co.
  • Honeywell International Inc.
  • Yokogawa Electric Corporation
  • Omron Corporation
  • Fanuc Corporation

Table Information