Digital Aerospace MRO Market Report 2025

The digital aerospace MRO market size has grown rapidly in recent years. It will grow from $0.89 billion in 2024 to $1.02 billion in 2025 at a compound annual growth rate (CAGR) of 14.7%. The growth in the historic period can be attributed to increased air traffic, increased travel and tourism, population growth, rise in disposable income, growth of the aviation industry.

The digital aerospace MRO market size is expected to see rapid growth in the next few years. It will grow to $1.72 billion in 2029 at a compound annual growth rate (CAGR) of 13.9%. The growth in the forecast period can be attributed to emerging market demand, fuel-efficient airframe designs, sustainable aviation materials, market entry of new players, and growing need for commercial aircrafts. Major trends in the forecast period include increasing use of data analytics and predictive maintenance tools, the development of digital twin technology, iot integration, the use of blockchain technology, and 3D printing.

The anticipated growth in the digital aerospace MRO market during the forecast period is driven by the increasing number of inflight passengers and the consequent demand for additional aircraft, necessitating minimal downtime for maintenance. The global rise in air traffic has led to a heightened need for professional aircraft maintenance facilities, known as MRO facilities, which play a crucial role in ensuring the safe and reliable operation of airplanes. For instance, the International Air Transport Association (IATA) reported that global air travelers reached 47% of 2019 levels in 2021, and projections indicate further increases to 83% in 2022, 94% in 2023, 103% in 2024, and 111% in 2025. This underscores the importance of efficient digital aerospace MRO solutions in meeting the demands of a growing aviation industry.

The ongoing expansion of the aviation industry is expected to fuel the growth of the digital aerospace market in the foreseeable future. The aviation industry, encompassing the manufacturing and operation of various aircraft, is increasingly leveraging digitalization to enhance aircraft design, quality, and overall performance. Notably, the Aerospace Industry Association reported a 4.4% rise in A&D industry exports to a total value of $104.8 billion in 2022. This highlights the industry's robust growth and underscores the significance of digital aerospace solutions in optimizing operations and meeting evolving demands.

Technological advancement is a noteworthy trend shaping the digital aerospace MRO market. The integration of artificial intelligence (AI) technology is becoming more widespread, particularly in predictive maintenance, issue troubleshooting, and retrospective error analysis. AI contributes to optimization, maintenance streamlining, and organization, reducing the reliance on routine maintenance procedures and enabling airlines to allocate resources more effectively. For instance, Fingermind, a France-based software company specializing in digital aerospace MRO services, introduced a software suite accessible from tablets. This MRO suite facilitates rapid access to all necessary technical documents for aircraft maintenance without requiring specialized training. Featuring advanced Big Data and AI-ready capabilities, the Fingermind MRO suite addresses the growing need for predictive maintenance in the aerospace industry.

Major companies in digital aerospace MRO are concentrating on technological advancements to gain a competitive edge and improve their product offerings. The cutting-edge technology platform Izon serves as a centralized source of smart, connected data for pilots, schedulers, and maintenance operation directors. It aims to enhance the digital experience in business aviation by providing pilots and operators with real-time access to essential information. For instance, in October 2022, Collins Aerospace, a US-based supplier of aerospace and defense products, introduced further upgrades and enhancements to its Izon Connected Platform. These enhancements build on Collins' mission to unify disparate systems. Izon's expanded catalog of feature-rich capabilities delivers critical information, data management tools, and security to our business aviation customers.

In March 2023, AAR, a prominent US-based aviation services provider to commercial and government operators, MROs, and OEMs, acquired Trax, a company specializing in digital aerospace MRO and airline fleet management software. The strategic acquisition underscores AAR's commitment to accelerating the delivery of digital solutions tailored to its core aviation aftermarket clientele. Trax's expertise in providing innovative digital solutions aligns with AAR's goals of enhancing its digital capabilities and addressing the evolving needs of the aviation industry.

Major companies operating in the digital aerospace mro market include International Business Machines Corporation., IFS AB, Ramco Systems Corporation, Rusada Limited, The Boeing Company, Swiss AviationSoftware AG, Lufthansa Technik AG, General Electric Company, Honeywell International Inc., HCL Technologies Limited, Oracle Corporation, Traxxall Technologies Inc., Capgemini SE, Hexaware Technologies Limited, AVBase Systems Inc., Microsoft Corporation, Airbus SE, Embraer S.A., L3Harris Technologies Inc., Raytheon Technologies Corporation, Rolls-Royce Holdings plc, Safran SA, ST Engineering Ltd., Textron Aviation Inc., Collins Aerospace, AAR Corp.

Digital aerospace MRO involves delivering services and software suites utilizing digital technologies to address the maintenance, repairs, and operational (MRO) requirements of aircraft. This approach leverages digital technologies like the internet of things (IoT) and blockchain for efficient execution of MRO operations.

Key technologies integrated into digital aerospace MRO include predictive maintenance, augmented reality (AR) or virtual reality (VR), 3D printing, artificial intelligence, the internet of things (IoT), robotics, and others. Predictive maintenance (PdM) is a proactive approach that monitors equipment performance during operation to minimize the risk of failures. Its applications span inspection, performance monitoring, predictive analysis, part replacement, mobility, and functionality, with implementation across various sectors including original equipment manufacturers (OEMs), airlines, maintenance, repair, and overhaul (MRO) providers, among others.

The digital aerospace MRO market research report is one of a series of new reports that provides digital aerospace MRO market statistics, including digital aerospace MRO industry global market size, regional shares, competitors with a digital aerospace MRO market share, detailed digital aerospace MRO market segments, market trends and opportunities, and any further data you may need to thrive in the digital aerospace MRO industry. This digital aerospace MRO market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

North America was the largest region in the digital aerospace MRO market in 2024. North America is expected to be the fastest-growing region in the forecast period. The regions covered in the digital aerospace MRO market analysis report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, the Middle East, and Africa.

The countries covered in the digital aerospace MRO market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA.

The digital aerospace MRO market includes revenues earned by entities by providing digital software in MRO for intelligent memory use, task recognition, and scalability. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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