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Second-life EV Batteries Market - Global Forecast 2025-2032

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    Report

  • 198 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 4985981
UP TO OFF until Jan 01st 2026
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The second-life EV batteries market is rapidly emerging as a strategic pathway for enterprises aiming to optimize energy storage, support sustainability priorities, and maintain regulatory alignment. Senior leaders seeking long-term operational value will find this sector integral to driving adaptable, forward-focused growth.

Market Snapshot: Second-Life EV Batteries Market

The second-life EV batteries market reached USD 25.92 billion in 2024, underlining a measurable rise in enterprise uptake of circular energy models. This momentum is expected to continue, as the market is projected to attain USD 28.52 billion in 2025 and expand robustly to USD 59.20 billion by 2032, supported by a 10.87% CAGR.

Growth is catalyzed by accelerated adoption of electric vehicles, progressive regulatory frameworks, and technological innovation in battery diagnostics and grid modernization. Organizations are strategically evolving procurement models and enhancing supply chain resilience to keep pace with the sector’s transformation, making this market a focal point for emerging investment and operational shifts.

Scope & Segmentation: Second-Life EV Batteries Market

A comprehensive understanding of the second-life EV batteries market allows leadership teams to fine-tune strategies, optimize resources, and identify high-impact opportunities across diverse energy storage ecosystems. The market’s segmentation offers actionable pathways for aligning solutions with both regional and sector-specific needs.

  • Battery Type: Options include lead-acid, lithium-ion, and nickel-metal hydride batteries, enabling adaptation for commercial operations or infrastructure projects.
  • Battery Capacity: Availability of modular and high-capacity units supports custom deployments, addressing the unique scale demands of industries from logistics to heavy machinery.
  • Source: Repurposed batteries from commercial fleets, passenger vehicles, buses, heavy equipment, and two-wheelers help organizations target sustainability and reliability within deployment environments.
  • Sales Channel: Direct purchasing, distributor partnerships, and online platforms facilitate smooth procurement and integration across value chains.
  • Application: Use cases span grid stabilization, telecom and industrial backup, residential and commercial storage, giving buyers practical flexibility for diverse operational scenarios.
  • Region: Segments vary across the Americas, Europe, Middle East & Africa, and Asia-Pacific. Each region presents distinct compliance requirements and market dynamics, necessitating region-specific strategies and operational risk management.
  • Key Companies: Notable market participants include Connected Energy Ltd., RePurpose Energy Inc., Bayerische Motoren Werke AG, MG Motor, Nunam Technologies India Pvt. Ltd., Toyota Motor Corporation, and Zenobē Energy Limited, supporting value chain efficiency and ongoing innovation.

Key Takeaways for Senior Decision-Makers

  • Implementing second-life EV battery solutions can maximize asset utility and enable enterprises to better fulfill their environmental stewardship goals in response to changing compliance demands.
  • Adopting advanced diagnostics and modular refurbishment capabilities ensures organizations can tailor projects to operational needs while improving scalability and deployment speed.
  • Continuous monitoring of new energy regulations and agile adaptation of internal processes reduces exposure to compliance-related risks, especially across evolving regional markets.
  • Digital procurement solutions and energy-as-a-service models help enterprises streamline market entry and develop tailored offerings for varied geographic portfolios.
  • Engagement in pilot programs and incentive initiatives allows organizations to phase in second-life battery deployments, balancing operational improvements with risk management during energy transition.

Tariff Impact and Strategic Shifts

Recent U.S. tariffs on imported battery modules have prompted many organizations to revisit their sourcing and supply-chain risk management strategies. This development favors increased investment in domestic refurbishment, greater collaboration with local suppliers, and a need for agile controls to keep operations aligned with changing regulations within the second-life EV batteries sector.

Methodology & Data Sources

This market analysis synthesizes executive interviews, technical evaluations, and current regulatory data. All findings are validated by industry experts to provide reliable, actionable information supporting executive-level planning and decision-making.

Why This Report Matters

  • Offers actionable frameworks enabling leadership teams to anticipate and respond to dynamic regulatory and market changes in the energy storage sector.
  • Strengthens the foundation for flexible resource planning and minimizes operational disruptions across multiple project environments, from local to global portfolios.
  • Empowers organizations to proactively manage procurement and regulatory requirements, safeguarding competitive positioning within the evolving energy landscape.

Conclusion

Senior executives will gain practical guidance for navigating regulatory complexity, securing operational resilience, and leading the energy transition with confidence across the second-life EV batteries market.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Advances in diagnostic testing protocols to accurately assess residual capacity of retired EV battery modules
5.2. Lifecycle performance degradation modeling for second-life lithium-ion batteries in residential energy storage applications
5.3. Strategies for integrating repurposed EV batteries into commercial microgrid storage solutions in urban environments
5.4. Evaluating the effect of federal and state-level incentives on second-life EV battery adoption in utility-scale energy projects
5.5. Business models for circular economy partnerships between automakers and energy service companies using second-life packs
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Second-life EV Batteries Market, by Battery Type
8.1. Lead-Acid
8.2. Lithium-Ion
8.3. Nickel-Metal Hydride
9. Second-life EV Batteries Market, by Battery Capacity
9.1. 101-200 kWh
9.2. 50-100 kWh
9.3. Above 200 kWh
9.4. Below 50 kWh
10. Second-life EV Batteries Market, by Source
10.1. Commercial Vehicles / Heavy-Duty
10.2. Electric Buses
10.3. Passenger Cars
10.4. Two-Wheelers
11. Second-life EV Batteries Market, by Sales Channel
11.1. Offline
11.1.1. Direct Sales
11.1.2. Distributors
11.2. Online
12. Second-life EV Batteries Market, by Application
12.1. Commercial Energy Storage
12.1.1. Office Buildings
12.1.2. Shopping Malls
12.2. Grid Storage
12.3. Industrial Energy Storage
12.3.1. Data Centers
12.3.2. Manufacturing Plants
12.4. Residential Energy Storage
12.4.1. Apartment Complexes
12.4.2. Individual Homes
12.5. Telecommunications
13. Second-life EV Batteries Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Second-life EV Batteries Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Second-life EV Batteries Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Connected Energy Ltd.
16.3.2. RePurpose Energy Inc.
16.3.3. Bayerische Motoren Werke AG
16.3.4. BeePlanet Factory
16.3.5. BYD Company Ltd.
16.3.6. EcarACCU
16.3.7. Enel X S.r.l.
16.3.8. Fortum Oyj
16.3.9. Hyundai Motor Company
16.3.10. Li-Cycle Corp.
16.3.11. Mercedes-Benz Group AG
16.3.12. MG Motor
16.3.13. Moment Energy Inc.
16.3.14. Nissan Motor Co., Ltd.
16.3.15. Nunam Technologies India Pvt. Ltd.
16.3.16. Nuvation Energy
16.3.17. Proterra, Inc.
16.3.18. ReJoule Inc.
16.3.19. Renault Group
16.3.20. Rivian Automotive, Inc.
16.3.21. RWE AG
16.3.22. Second Life EV Batteries Ltd.
16.3.23. Toyota Motor Corporation
16.3.24. Zenobe Energy Limited

Companies Mentioned

The companies profiled in this Second-life EV Batteries market report include:
  • Connected Energy Ltd.
  • RePurpose Energy Inc.
  • Bayerische Motoren Werke AG
  • BeePlanet Factory
  • BYD Company Ltd.
  • EcarACCU
  • Enel X S.r.l.
  • Fortum Oyj
  • Hyundai Motor Company
  • Li-Cycle Corp.
  • Mercedes-Benz Group AG
  • MG Motor
  • Moment Energy Inc.
  • Nissan Motor Co., Ltd.
  • Nunam Technologies India Pvt. Ltd.
  • Nuvation Energy
  • Proterra, Inc.
  • ReJoule Inc.
  • Renault Group
  • Rivian Automotive, Inc.
  • RWE AG
  • Second Life EV Batteries Ltd.
  • Toyota Motor Corporation
  • Zenobē Energy Limited

Table Information