Machine Condition Monitoring Market Report 2026

The machine condition monitoring market size has grown strongly in recent years. It will grow from $3.32 billion in 2025 to $3.57 billion in 2026 at a compound annual growth rate (CAGR) of 7.6%. The growth in the historic period can be attributed to rising industrial automation, need to reduce downtime, adoption of vibration monitoring, growth in heavy industries, maintenance cost optimization.

The machine condition monitoring market size is expected to see strong growth in the next few years. It will grow to $4.78 billion in 2030 at a compound annual growth rate (CAGR) of 7.6%. The growth in the forecast period can be attributed to ai-driven diagnostics adoption, industrial iot expansion, demand for real-time monitoring, digital twin integration, smart factory investments. Major trends in the forecast period include adoption of predictive maintenance solutions, growth of wireless sensor networks, integration with cloud platforms, expansion of data-driven maintenance, demand for asset reliability.

The increasing adoption of wireless communication in machine condition monitoring is driving the growth of the machine condition monitoring market. Wireless communication enables data transmission without physical connections such as wires or cables, allowing faster and easier deployment of monitoring systems. This reduces data gaps, enhances system reliability, and supports real-time analysis of machine performance. For instance, in September 2024, The WorldData.info, a US-based information group, reported that in 2023 there were 473.99 million wireless connections globally, including 386 million mobile phones, averaging 1.2 mobile phones per person - a trend mirrored in the EU. Therefore, the rising demand for wireless communications is expected to fuel machine condition monitoring market growth.

Major companies in the machine condition monitoring market are concentrating on developing advanced motor condition monitoring devices to enhance predictive maintenance, reduce downtime, improve operational efficiency, and lower maintenance costs by delivering real-time insights into machine health and performance. These advanced motor condition monitoring devices are sophisticated tools designed to continuously evaluate the performance and condition of electric motors and related equipment. They enable local monitoring without the need for complicated installations or cloud systems, making them easier to integrate into existing setups. For example, in February 2023, OMRON Corporation, a Japan-based company, launched the K7DD-PQ Series, an advanced motor condition monitoring device aimed at improving predictive maintenance in manufacturing environments. The K7DD-PQ can measure both voltage and current, or solely current, from power lines that drive motors and other equipment. It can identify multiple failure modes across various load conditions and analyzes over 400 types of feature values derived from current and voltage measurements.

In October 2023, Emerson Electric Co., a US-based company, acquired National Instruments Corporation for $8.2 billion. This acquisition enables Emerson to enhance its portfolio by integrating National Instruments' expertise in machine condition monitoring solutions. National Instruments Corporation is a US-based firm that specializes in providing machine condition monitoring solutions.

Major companies operating in the machine condition monitoring market are ALS Limited, Brüel And Kjaer, Brüel And Kjaer Vibro, Emerson Electric Company, Teledyne FLIR LLC, FLIR Systems Inc., Fluke Corporation, Baker Hughes Company, General Electric Company, Honeywell International Inc., Meggitt PLC, National Instruments Corporation, Parker Hannifin Corporation, Rockwell Automation Inc., Schaeffler India Limited, Schaeffler AG & Co. KG, SKF Condition Monitoring Inc., AB SKF (Svenska Kullagerfabriken), Symphony Industrial AI, Wilcoxon Sensing Technologies Inc., Azima DLI Corporation, IFM Electronic GmbH, Analog Devices Inc., Amphenol Corporation, Nippon Avionics Co. Ltd., PCB Piezotronics Inc., SPM Instrument AB, KCF Technologies Inc., Monnit Corporation.

North America was the largest region in the machine condition monitoring market share in 2025. Asia-Pacific is expected to be the fastest-growing market in the machine condition monitoring market. The regions covered in the machine condition monitoring market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa. The countries covered in the machine condition monitoring market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The machine condition monitoring market includes revenues earned by entities by providing identification of appropriate machine condition monitoring technique and selection of available technologies. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included. The machine condition monitoring market also includes sales of image sensor, microelectronics, complementary metal oxide semiconductor, which are used in machine condition monitoring. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

This product will be delivered within 1-3 business days.