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Automated Order Picking Market - Global Forecast 2025-2032

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    Report

  • 195 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 5665729
UP TO OFF until Jan 01st 2026
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Automated order picking is redefining how organizations approach warehouse efficiency and accuracy, offering a practical solution for leaders navigating increasingly complex supply chains. This technology responds to the growing need for resilient, adaptable operations amidst evolving global and customer challenges, positioning itself as an essential lever for maintaining operational leadership.

Market Snapshot: Automated Order Picking Market

The automated order picking market is experiencing robust expansion, currently valued at USD 9.91 billion in 2024 and forecast to reach USD 11.14 billion by 2025. Market analysts anticipate a steady compound annual growth rate (CAGR) of 12.14% through 2032, with the total addressable opportunity expected to reach USD 24.80 billion. This momentum results from rising e-commerce volumes, the need for seamless omnichannel execution, and persistent investments in advanced warehouse automation technologies. Senior executives are adopting automation as a strategic response to increasing logistics complexity and competitive pressures.

Scope & Segmentation of the Automated Order Picking Market

  • Technology: Automated storage and retrieval systems, autonomous mobile robots, and goods-to-person solutions optimize picking accuracy and throughput, allowing operations to adapt across varied warehouse capacities and complexities.
  • End-User Industry: Industries including automotive, pharmaceuticals, food and beverage, electronics, apparel, and e-commerce are leveraging automation to boost order precision and throughput, frequently combining in-house solutions with third-party logistics partners for enhanced reach.
  • Component: Hardware—such as sensors, conveyors, imaging devices, and actuators—integrates with robust orchestration software platforms. Services like consulting, ongoing maintenance, and system upgrades ensure these investments operate dependably while managing risk and lifecycle costs.
  • Function: Automation addresses critical tasks like boxing, labeling, palletizing, wrapping, sorting, and cross-belt routing, helping organizations promptly adapt to changing customer needs and diverse inventory profiles.
  • Warehouse Type: Solutions are designed for both cold and ambient storage environments, supporting operational consistency, compliance demands, and sector-specific requirements through annual and seasonal shifts.
  • Regions: Adoption spans the Americas, Europe, Middle East & Africa, and Asia-Pacific, each influenced by local technology readiness levels and evolving regulatory frameworks guiding automated solutions.
  • Key Competitors: Leading industry players—including Dematic GmbH, Honeywell Intelligrated, Swisslog Holding AG, Knapp AG, Daifuku Co., Ltd., Murata Machinery, and TGW Logistics Group—are advancing system capabilities and operational standards through continuous innovation.

Key Takeaways for Senior Decision-Makers

  • Automated order picking systems enhance operational stability and help mitigate risks associated with unpredictable labor markets.
  • Integrating robotics, artificial intelligence, and IoT sensors enables real-time logistics data, empowering agile decision-making and faster response to supply chain disruptions.
  • Collaborative robotics streamline repetitive tasks and foster safer, more ergonomic work environments, particularly where product sensitivity or regulatory standards dictate strict handling processes.
  • Incremental implementation of automation allows organizations to accommodate growth and changing requirements with minimal process disturbance, maintaining service continuity throughout transitions.
  • Modular automation platforms support transparency and consistent process governance, making regulatory compliance and traceability across global and local supply chains more accessible.
  • Establishing strong partnerships with integrators and specialized suppliers ensures organizations can effectively navigate new regulations and sector pressures with expert guidance and support.

Tariff Impact: United States Market Considerations

Recent tariffs in the United States have had a direct impact on the cost structure for mechanical assemblies, sensor technologies, and core electronics essential to automation systems. To counter rising expenses and maintain the momentum of order picking automation projects, it is critical for senior leaders to reinforce compliance measures, diversify sourcing strategies, and collaborate closely with domestic integrators. Adapting inventory planning remains vital as global trade dynamics and regulatory conditions continue to shift.

Methodology & Data Sources

This market analysis draws from a mix of primary research, secondary data review, and industry expert input, supplemented by insights from solution suppliers and regulatory advisors. Feedback from executives and practical case studies further support the accuracy and relevance of this report's findings.

Why This Report Matters: Strategic Value for Leaders

  • Provides actionable benchmarks and market comparisons to support confident, data-driven investment decisions in global supply chain automation.
  • Equips leaders with clear guidance for responding to labor market volatility and logistics risk, tailored specifically to the evolving dynamics of automated warehouse operations.
  • Enhances compliance planning abilities while identifying operational optimization opportunities in fast-changing fulfillment environments.

Conclusion

Embracing automated order picking empowers organizations to build flexible, high-performance supply chains. Leadership investment in advanced automation ensures readiness to meet future demands and maintains a strong competitive advantage within global logistics.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of AI-driven vision systems for dynamic picking route optimization in real time
5.2. Deployment of autonomous mobile robots with adaptive payload handling in narrow aisles
5.3. Implementation of cobot-human collaborative picking arms for mixed SKU order fulfillment
5.4. Adoption of RFID-enabled pick-to-light technology for real-time inventory accuracy and speed
5.5. Development of cloud-based warehouse orchestration platforms for predictive order scheduling
5.6. Utilization of digital twin simulations to optimize pick path efficiency and reduce travel time
5.7. Integration of 5G connectivity for real-time data streaming and remote fleet coordination in large warehouses
5.8. Deployment of autonomous drone picking systems for aerial item retrieval in high-ceiling distribution centers
5.9. Adoption of multi-shuttle storage combined with dynamic pick module integration for throughput acceleration
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Automated Order Picking Market, by Technology
8.1. Asrs
8.1.1. Micro-Load
8.1.2. Mini-Load
8.1.3. Unit-Load
8.2. Autonomous Mobile Robots
8.2.1. Laser-Guided
8.2.2. Vision-Guided
8.3. Conveyors & Sorters
8.3.1. Belt Conveyors
8.3.2. Parcel Sorters
8.3.3. Roller Conveyors
8.4. Goods-To-Person
9. Automated Order Picking Market, by End-User Industry
9.1. Automotive
9.2. E-Commerce & Retail
9.2.1. Electronics
9.2.2. Fashion
9.2.3. Grocery
9.3. Food & Beverage
9.4. Healthcare & Pharmaceuticals
9.5. Logistics & Distribution
9.5.1. In-House Distribution Centers
9.5.2. Third-Party Logistics
10. Automated Order Picking Market, by Component
10.1. Hardware
10.1.1. Actuators
10.1.2. Conveyance Components
10.1.3. Sensors & Cameras
10.2. Services
10.2.1. Consulting & Integration
10.2.2. Maintenance & Support
10.3. Software
10.3.1. Robotics Management Software
10.3.2. Warehouse Control System
10.3.3. Warehouse Management System
11. Automated Order Picking Market, by Function
11.1. Packaging
11.1.1. Boxing
11.1.2. Labeling
11.1.3. Wrapping
11.2. Palletizing
11.3. Picking
11.4. Sortation
11.4.1. Cross-Belt Sortation
11.4.2. High-Speed Sortation
12. Automated Order Picking Market, by Warehouse Type
12.1. Cold Storage
12.2. Non-Temperature Controlled
13. Automated Order Picking Market, by Region
13.1. Americas
13.1.1. North America
13.1.2. Latin America
13.2. Europe, Middle East & Africa
13.2.1. Europe
13.2.2. Middle East
13.2.3. Africa
13.3. Asia-Pacific
14. Automated Order Picking Market, by Group
14.1. ASEAN
14.2. GCC
14.3. European Union
14.4. BRICS
14.5. G7
14.6. NATO
15. Automated Order Picking Market, by Country
15.1. United States
15.2. Canada
15.3. Mexico
15.4. Brazil
15.5. United Kingdom
15.6. Germany
15.7. France
15.8. Russia
15.9. Italy
15.10. Spain
15.11. China
15.12. India
15.13. Japan
15.14. Australia
15.15. South Korea
16. Competitive Landscape
16.1. Market Share Analysis, 2024
16.2. FPNV Positioning Matrix, 2024
16.3. Competitive Analysis
16.3.1. Dematic GmbH
16.3.2. Honeywell Intelligrated, LLC
16.3.3. Swisslog Holding AG
16.3.4. Knapp AG
16.3.5. Daifuku Co., Ltd.
16.3.6. Murata Machinery, Ltd.
16.3.7. TGW Logistics Group GmbH & Co. KG
List of Tables
List of Figures

Companies Mentioned

The companies profiled in this Automated Order Picking market report include:
  • Dematic GmbH
  • Honeywell Intelligrated, LLC
  • Swisslog Holding AG
  • Knapp AG
  • Daifuku Co., Ltd.
  • Murata Machinery, Ltd.
  • TGW Logistics Group GmbH & Co. KG

Table Information