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Medical Injection Molded Plastics Market - Global Forecast 2025-2032

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    Report

  • 187 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5666301
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The medical injection molded plastics market is advancing rapidly, reshaping medical device manufacturing with new materials, evolving regulations, and innovative production techniques. Senior executives in healthcare and medtech need a clear understanding of this sector’s business-critical shifts, opportunities, and challenges.

Market Snapshot: Medical Injection Molded Plastics Market Size and Growth

The Medical Injection Molded Plastics Market grew from USD 29 billion in 2024 to USD 31.63 billion in 2025. It is expected to continue growing at a CAGR of 8.95%, reaching USD 57.60 billion by 2032.

Scope & Segmentation of the Medical Injection Molded Plastics Market

This report delivers a comprehensive analysis of the market through multiple segmentation layers, empowering industry leaders to shape data-driven strategies. Segmentation covers:

  • Product Types: Diagnostic components (capping spiking caps, cuvettes, microplates, pipette tips), drug delivery systems (autoinjectors, inhalers, pen injectors), infusion sets (extension sets, PCA sets, standard infusion sets), labware (beakers, flasks, petri dishes, test tubes), surgical instruments (cannulas, clamps, forceps, retractors), syringes (prefilled syringes, safety syringes, standard syringes).
  • Material Types: ABS, polycarbonate, polyethylene (HDPE, LDPE), polypropylene, polystyrene.
  • End Use: Clinic, diagnostic labs, home healthcare, hospitals, pharmaceutical companies.
  • Process Types: Cleanroom molding (Class 7, Class 8), conventional injection molding, micro injection molding, multi-shot injection molding.
  • Sterility Requirements: Non-sterile components, sterile components.
  • Regions & Sub-Regions: Americas (United States, Canada, Mexico, Brazil, Argentina, Chile, Colombia, Peru), Europe, Middle East & Africa (including United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland, United Arab Emirates, Saudi Arabia, Qatar, Turkey, Israel, South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan).
  • Leading Players Covered: West Pharmaceutical Services, Inc.; Becton, Dickinson and Company; Gerresheimer AG; AptarGroup, Inc.; Terumo Corporation; B. Braun Melsungen AG; SCHOTT AG; Nipro Corporation; Stevanato Group S.p.A.; Berry Global, Inc.

Key Takeaways for Senior Decision-Makers

  • Adoption of advanced injection molding techniques enables the development of complex, high-precision medical devices across diagnostics, therapeutics, and patient monitoring.
  • Companies integrating automated micro and multi-shot molding systems gain faster product iteration and enhanced integration of multi-polymer functionalities.
  • Cleanroom production, particularly under ISO Class 7 and Class 8 standards, is now essential for regulatory compliance and trust among healthcare OEMs and pharmaceutical partners.
  • Material selection strategies, including eco-friendly and specialized medical-grade resins, strongly influence product positioning and supplier relationships.
  • Collaboration between polymer innovators and device manufacturers accelerates material validation cycles and supports sustainability demands in increasingly regulated environments.

Tariff Impact: United States 2025 Tariffs

Beginning in 2025, U.S. tariffs on key polymer feedstocks have raised input costs, requiring manufacturers to rethink sourcing strategies and supply chain structures. Many organizations are diversifying suppliers, adopting nearshore partnerships, and investing in resin blending to stabilize costs and reduce risk exposure. Strategic supply chain resilience and scenario planning have become priorities for maintaining reliable operations.

Methodology & Data Sources for Market Analysis

This research is underpinned by in-depth interviews with industry leaders, process engineers, and quality specialists, combined with secondary analysis of technical standards, regulatory guidance, and supply chain data. Frameworks like Porter’s Five Forces and scenario planning were used to validate projections and strategic recommendations for the medical injection molded plastics market.

Why This Report Matters for B2B Healthcare Leaders

  • Offers actionable intelligence to inform decisions on capital investments, product development, and regulatory alignment.
  • Guides technology adoption and market expansion strategies based on segmented insights and regional trends.
  • Supports supplier negotiations and risk mitigation with data-driven analysis of tariff effects and sourcing alternatives.

Conclusion

Decision-makers leveraging these market insights are positioned to adapt supply chains, drive innovation, and maintain compliance amid industry transformation. Ongoing evaluation of segmentation, technology shifts, and regulatory changes is essential for sustained leadership in medical injection molded plastics.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Rising clinical adoption of needle-free jet injectors and microarray patch systems to improve patient compliance and reduce disposal hazards
5.2. Integration of IoT-enabled smart autoinjectors for real-time dosage tracking and remote patient monitoring during mass vaccination
5.3. Development of thermostable vaccine delivery devices eliminating cold chain requirements for distribution in low-resource regions
5.4. Advances in dissolvable microneedle patch technology enabling self-administered, pain-free vaccination outside clinical settings
5.5. Emergence of combination vaccine auto-disable syringes designed to minimize multi-dose cross-contamination and streamline immunization programs
5.6. Scaling modular and prefabricated filling and finishing platforms to accelerate vaccine manufacturing response during pandemics
5.7. Adoption of biodegradable and single-use eco-friendly syringe materials addressing sustainability and biohazard management concerns
5.8. Regulatory alignment initiatives harmonizing global approval pathways for innovative vaccine delivery devices and digital health integrations
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Vaccine Delivery Devices Market, by Device Type
8.1. Auto-Injectors
8.1.1. Disposable Auto-Injectors
8.1.2. Electronic Reusable Auto-Injectors
8.1.3. Mechanical Reusable Auto-Injectors
8.2. Infusion Pumps
8.2.1. Elastomeric Pumps
8.2.2. Syringe Pumps
8.2.3. Volumetric Pumps
8.2.3.1. Ambulatory Volumetric Pumps
8.2.3.2. Floor-Mounted Volumetric Pumps
8.3. Jet Injectors
8.3.1. Multi-Use Nozzle Jet Injectors
8.3.2. Single-Use Nozzle Jet Injectors
8.4. Needle-Free Injectors
8.4.1. Liquid Injectors
8.4.1.1. Electric Liquid Injectors
8.4.1.2. Gas-Based Liquid Injectors
8.4.1.3. Spring-Based Liquid Injectors
8.4.2. Powder Injectors
8.5. Pen Injectors
8.5.1. Disposable Pen Injectors
8.5.2. Reusable Pen Injectors
8.5.2.1. Electronic Reusable Pen Injectors
8.5.2.2. Mechanical Reusable Pen Injectors
8.6. Prefilled Syringes
8.6.1. Glass Prefilled Syringes
8.6.2. Plastic Prefilled Syringes
8.6.2.1. External Needle Prefilled Syringes
8.6.2.2. Integrated Needle Prefilled Syringes
8.7. Safety Syringes
8.7.1. Active Safety Syringes
8.7.2. Passive Safety Syringes
9. Vaccine Delivery Devices Market, by Administration Route
9.1. Intradermal Injection
9.2. Intramuscular Injection
9.3. Intravenous Injection
9.4. Mucosal Delivery
9.4.1. Nasal Delivery
9.4.2. Oral Delivery
9.5. Subcutaneous Injection
10. Vaccine Delivery Devices Market, by End User
10.1. Ambulatory Care Centers
10.2. Clinics
10.2.1. Primary Care Clinics
10.2.2. Specialty Clinics
10.3. Home Healthcare
10.4. Hospitals
11. Vaccine Delivery Devices Market, by Product Form
11.1. Liquid Formulations
11.1.1. Multi-Dose Vials
11.1.2. Single-Dose Vials
11.2. Lyophilized Formulations
11.2.1. Multi-Dose Vials
11.2.2. Single-Dose Vials
12. Vaccine Delivery Devices Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. Vaccine Delivery Devices Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. Vaccine Delivery Devices Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. West Pharmaceutical Services, Inc.
15.3.2. Becton, Dickinson and Company
15.3.3. SCHOTT AG
15.3.4. Gerresheimer AG
15.3.5. Stevanato Group S.p.A.
15.3.6. Terumo Corporation
15.3.7. Nipro Corporation
15.3.8. Catalent, Inc.
15.3.9. Vetter Pharma International GmbH
15.3.10. Recipharm AB

Companies Mentioned

The companies profiled in this Medical Injection Molded Plastics market report include:
  • West Pharmaceutical Services, Inc.
  • Becton, Dickinson and Company
  • Gerresheimer AG
  • AptarGroup, Inc.
  • Terumo Corporation
  • B. Braun Melsungen AG
  • SCHOTT AG
  • Nipro Corporation
  • Stevanato Group S.p.A.
  • Berry Global, Inc.

Table Information