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Refinery Catalysts Market - Global Forecast 2025-2032

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    Report

  • 193 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5675109
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The refinery catalysts market is transforming as operators face rising regulatory demands and adopt advanced materials to optimize processing efficiency and sustainability. Market participants seek innovative solutions to adapt to evolving operational and environmental imperatives.

Market Snapshot: Refinery Catalysts Market Size and Growth Outlook

The refinery catalysts market grew from USD 6.04 billion in 2024 to USD 6.33 billion in 2025. The sector is projected to continue expanding at a CAGR of 5.07%, reaching USD 8.97 billion by 2032.

Scope and Segmentation Analysis

This comprehensive report covers the full spectrum of advanced catalyst technologies, application areas, and end-user industries driving change in the global market. Readers will find in-depth analysis by product type, application, user industry, and key regional markets.

  • Type: Chemical compounds (alumina, silica), metal catalysts (precious, rare earth, transition, base metals), and zeolites (natural, synthetic)
  • Application: Alkylation, fluid catalytic cracking (diesel and gasoline production), hydrocracking (middle distillates, naphtha), isomerization (butane, pentane/hexane pathways)
  • End User Industry: Chemical manufacturing, fuel additives (anti-knocking agents, octane enhancers), oil and gas refineries
  • Region: Americas (United States, Canada, Mexico, Brazil, Argentina, Chile, Colombia, Peru), Europe (United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland), Middle East (UAE, Saudi Arabia, Qatar, Turkey, Israel), Africa (South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan)
  • Leading Companies: Albemarle Corporation, Basf SE, Clariant AG, Honeywell International Inc., Exxon Mobil Corporation, W. R. Grace & Co., and others

Primary Keyword Integration: Refinery Catalysts Market

In-depth research on the refinery catalysts market supports stakeholders’ investment planning, focusing on current demand for selectivity, efficiency, and compliance across competitive global regions.

Key Takeaways for Decision-Makers

  • Refinery operators are prioritizing advanced catalysts to enhance process yields, reduce emissions, and ensure adaptability to changing feedstocks.
  • Catalyst innovation emphasizes materials with improved sulfur tolerance, durability, and recyclability to support extended operational life.
  • Collaboration between refiners, technology providers, and academic partners is accelerating technology development and market integration.
  • Expanded use of digital tools, including machine learning and process analytics, is unlocking new efficiencies in catalyst development and deployment.
  • Shifting global regulatory demands are prompting regional supply strategies, including localization and diversified sourcing.

Tariff Impact: Strategic Supply Chain and Cost Adjustments

Recent tariff changes in the United States have reshaped supply chains by increasing costs for imported catalysts and components. Refiners and producers are balancing upfront expenses against long-term operational gains, while adjusting procurement and localization strategies to maintain competitiveness. Partnerships with domestic suppliers and geographical diversification are emerging as key tactics to minimize risk.

Methodology & Data Sources

This research utilizes a mixed-method approach, combining comprehensive secondary literature review, in-depth interviews with industry stakeholders, and validation through proprietary databases and field studies. The analytical process includes cross-verification protocols and scenario testing to ensure data reliability and relevance.

Why This Report Matters

  • Enables strategic planning around adopting advanced catalyst technologies and optimizing supply chains amid shifting trade and regulatory policies.
  • Equips decision-makers with actionable insights for material selection, process efficiency improvements, and sustainability-focused investments.

Conclusion

This report offers senior business leaders the context and insights necessary to address evolving technical, regulatory, and competitive challenges in refinery catalysts. Stakeholders can use the analysis to support future strategy, operational resilience, and sustained market growth.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of real time digital monitoring systems for refinery catalyst performance optimization
5.2. Development of hydroprocessing catalysts optimized for sustainable bio based feedstocks to reduce carbon intensity
5.3. Innovation in nano structured zeolite catalysts for enhanced selectivity in fluid catalytic cracking operations
5.4. Adoption of machine learning driven predictive regeneration scheduling for extended catalyst lifecycle
5.5. Advances in bifunctional catalysts enabling simultaneous hydrocracking and hydrotreating in a single reactor
5.6. Regulatory driven enhancements in sulfur removal catalysts for compliance with stringent marine fuel standards
5.7. Emerging development of low acidity catalyst formulations to minimize NOx and SOx emissions in refining
5.8. Novel metal supported catalyst designs tailored for upgrading heavier vacuum residue streams in refineries
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. Refinery Catalysts Market, by Type
8.1. Chemical Compounds
8.1.1. Alumina
8.1.2. Silica
8.2. Metal Catalysts
8.2.1. Precious Metal
8.2.2. Rare Earth Metal
8.2.3. Transition & Base Metal
8.3. Zeolites
8.3.1. Natural Zeolites
8.3.2. Synthetic Zeolites
9. Refinery Catalysts Market, by Application
9.1. Alkylation
9.2. Fluid Catalytic Cracking
9.2.1. Diesel Production
9.2.2. Gasoline Production
9.3. Hydrocracking
9.3.1. Middle Distillates
9.3.2. Naphtha
9.4. Isomerization
9.4.1. Butane Isomerization
9.4.2. Pentane/Hexane Isomerization
10. Refinery Catalysts Market, by End User Industry
10.1. Chemical Manufacturing
10.2. Fuel Additives
10.2.1. Anti-Knocking Agents
10.2.2. Octane Enhancers
10.3. Oil & Gas Refineries
11. Refinery Catalysts Market, by Region
11.1. Americas
11.1.1. North America
11.1.2. Latin America
11.2. Europe, Middle East & Africa
11.2.1. Europe
11.2.2. Middle East
11.2.3. Africa
11.3. Asia-Pacific
12. Refinery Catalysts Market, by Group
12.1. ASEAN
12.2. GCC
12.3. European Union
12.4. BRICS
12.5. G7
12.6. NATO
13. Refinery Catalysts Market, by Country
13.1. United States
13.2. Canada
13.3. Mexico
13.4. Brazil
13.5. United Kingdom
13.6. Germany
13.7. France
13.8. Russia
13.9. Italy
13.10. Spain
13.11. China
13.12. India
13.13. Japan
13.14. Australia
13.15. South Korea
14. Competitive Landscape
14.1. Market Share Analysis, 2024
14.2. FPNV Positioning Matrix, 2024
14.3. Competitive Analysis
14.3.1. Albemarle Corporation
14.3.2. ANTEN CHEMICAL CO., LTD.
14.3.3. Arkema S.A.
14.3.4. Avantium N.V.
14.3.5. Axens SA
14.3.6. BASF SE
14.3.7. Chempack
14.3.8. Chevron Phillips Chemical Company LLC
14.3.9. China Petroleum & Chemical Corporation
14.3.10. Clariant AG
14.3.11. Dorf Ketal Chemicals (I) Pvt. Ltd.
14.3.12. Eurecat France SAS
14.3.13. Evonik Industries AG
14.3.14. ExxonMobil Corporation
14.3.15. Honeywell International Inc.
14.3.16. JGC Holdings Corporation
14.3.17. Johnson Matthey PLC
14.3.18. KNT Group
14.3.19. LyondellBasell Industries N.V.
14.3.20. N.E. CHEMCAT Corporation
14.3.21. Nippon Ketjen Co., Ltd.
14.3.22. Royal Dutch Shell PLC
14.3.23. Taiyo Koko Co., Ltd.
14.3.24. Topsoe A/S
14.3.25. W. R. Grace & Co.
14.3.26. Zeolyst International
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this Refinery Catalysts market report include:
  • Albemarle Corporation
  • ANTEN CHEMICAL CO., LTD.
  • Arkema S.A.
  • Avantium N.V.
  • Axens SA
  • BASF SE
  • Chempack
  • Chevron Phillips Chemical Company LLC
  • China Petroleum & Chemical Corporation
  • Clariant AG
  • Dorf Ketal Chemicals (I) Pvt. Ltd.
  • Eurecat France SAS
  • Evonik Industries AG
  • ExxonMobil Corporation
  • Honeywell International Inc.
  • JGC Holdings Corporation
  • Johnson Matthey PLC
  • KNT Group
  • LyondellBasell Industries N.V.
  • N.E. CHEMCAT Corporation
  • Nippon Ketjen Co., Ltd.
  • Royal Dutch Shell PLC
  • Taiyo Koko Co., Ltd.
  • Topsoe A/S
  • W. R. Grace & Co.
  • Zeolyst International

Table Information