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IoT in Manufacturing Market - Global Forecast 2025-2030

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    Report

  • 182 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5674115
UP TO OFF until Jan 01st 2026
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The IoT in Manufacturing Market is experiencing accelerated transformation as organizations leverage connected devices, advanced analytics, and service models to achieve greater operational visibility and strategic agility. This ongoing shift positions IoT as a foundational enabler for the next phase of manufacturing competitiveness.

Market Snapshot: IoT in Manufacturing Market Growth and Outlook

The IoT in Manufacturing Market grew from USD 69.31 billion in 2024 to USD 74.38 billion in 2025. With an expected CAGR of 8.00%, the market is projected to reach USD 110.03 billion by 2030. This steady growth reflects manufacturers’ increasing demand for scalable IoT solutions, spanning hardware, software, and services. Adoption of pervasive connectivity, distributed sensing, and edge compute applications are central to this evolution as enterprises seek improved productivity, cost optimization, and predictive operational control.

Scope & Segmentation

This report provides comprehensive segmentation and analysis, enabling stakeholders to assess key opportunities and challenges across the sector. The coverage spans:

  • Component: Actuator, Cameras & Vision Systems, Connectivity Modules, Controller, Gateways & Edge Devices, Robotic Systems, Sensor, Managed Services, Professional Services, Analytics & Visualization, Application Management, Data Management, Device Management, Network Management, Smart Surveillance.
  • Manufacturing Type: Discrete Manufacturing (High-Volume, Low-Volume), Process Manufacturing (Batch, Continuous).
  • Connectivity: Ethernet, Fieldbus, Bluetooth, 4G LTE, 5G, Near Field Communication, Satellite, Wi‑Fi, Zigbee.
  • Deployment Mode: Cloud-Based, On-Premises.
  • Organization Size: Large Enterprises, Small & Medium-Sized Enterprises.
  • Application: Condition Monitoring (Thermal Monitoring, Vibration Analysis), Digital Twin & Simulation (Product Twins, System Twins), Energy Management, Inventory & Asset Tracking, Predictive Maintenance, Production Monitoring, Safety & Compliance.
  • End-Use Industry: Aerospace & Defense, Automotive, Chemicals, Consumer Goods, Electronics & Semiconductors, Food & Beverage, Metals & Mining, Oil & Gas, Pharmaceuticals & Biotechnology, Textiles.
  • Region: Americas (United States, Canada, Mexico, Brazil, Argentina, Chile, Colombia, Peru), Europe, Middle East & Africa (United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland, United Arab Emirates, Saudi Arabia, Qatar, Turkey, Israel, South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan).
  • Key Companies: ABB Ltd., Accenture PLC, Atos SE, Cisco Systems Inc., Dell Technologies Inc., Fujitsu Ltd., GE Vernova, HCL Technologies, Hewlett Packard Enterprise, Hitachi Ltd., Huawei, Intel, IBM, Litmus Automation, Microsoft, NTT DATA, Oracle, PTC Inc., Robert Bosch, Rockwell Automation, SAP SE, Schneider Electric, Siemens AG, TATA Consultancy Services, Ericsson, Wind River Systems (Aptiv PLC), Amazon Web Services, Honeywell International, Emerson Electric.

Key Takeaways for Manufacturing Leaders

  • Manufacturers are prioritizing operational resiliency, driving investments in distributed sensing, edge computing, and digital twin applications to support dynamic supply chains and reduce unplanned downtime.
  • Scalable deployment of IoT systems now relies on robust device interoperability and disciplined data governance, with organizations moving beyond isolated pilots to coordinated, enterprise-level initiatives.
  • Evolution in connectivity—including high-performance cellular and reliable wireless–enables both real-time control and advanced analytics, supporting adaptive production and asset management.
  • Service models are maturing, as leaders look to managed and professional services for integration, maintenance, and the ongoing value-extraction from complex solution stacks across facilities.
  • Regional regulatory priorities, supply chain proximity, and sector-specific requirements increasingly shape technology choices, industry partnerships, and implementation strategies for global manufacturers.
  • Competitive differentiation stems from modular architectures, integration expertise, and service excellence, with leading providers aligning their solutions to stringent requirements for reliability, security, and scalability.

Tariff Impact on IoT in Manufacturing Market

Tariff adjustments on hardware components and connectivity equipment are influencing procurement decisions and supplier networks. Organizations are mitigating risk through supplier diversification, modular design adoption, and by exploring local or dual-sourcing strategies. These measures strengthen supply chain resilience and ensure continuity amidst shifting regulatory and cost dynamics. Manufacturers are also reassessing refresh cycles and the balance between legacy equipment maintenance and accelerated upgrades to reduce cost volatility and regulatory exposure.

Methodology & Data Sources

This research leverages expert interviews, vendor documentation, technical white papers, and firsthand stakeholder discussions. The analytical process included scenario-based evaluation, technical comparison of architectures, and multi-source cross-validation, ensuring findings reflect operational realities across varying manufacturing sectors.

Why This Report Matters

  • Enables senior leaders to benchmark strategies, investments, and capabilities in the rapidly-evolving IoT in Manufacturing Market.
  • Delivers actionable regional and segment-level insights to inform procurement, technology adoption, and partnership decisions.
  • Equips organizations to align technology and supply chain strategies with regulatory requirements, market trends, and sector priorities.

Conclusion

The path to IoT-driven manufacturing leadership rests on aligning technology, organizational readiness, and governance. This report provides strategic clarity for building the resilient, data-driven operations essential to thrive in a connected industrial landscape.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Growing focus on cybersecurity frameworks tailored for IoT in industrial environments
5.2. Integration of AI and machine learning for predictive maintenance in manufacturing IoT networks
5.3. Increase in energy management solutions leveraging IoT for sustainable manufacturing operations
5.4. Use of IoT data analytics to drive operational efficiency and reduce downtime in production lines
5.5. Deployment of automated quality control systems driven by IoT-enabled visual inspection
5.6. Utilization of digital twins for simulation and optimization of manufacturing processes
5.7. Implementation of 5G connectivity to enhnace speed and reliability of IoT devices in manufacturing
5.8. Adoption of advanced sensor technologies for improved asset tracking and monitoring
5.9. Convergence on unified namespace architectures to break data silos between PLCs, historians, MES, and ERP in brownfield plants
5.10. Cross-vendor interoperability testing programs that certify IoT-enabled machine tools and controllers for plug-and-play deployment at scale
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. IoT in Manufacturing Market, by Component
8.1. Hardware
8.1.1. Actuator
8.1.2. Cameras & Vision Systems
8.1.3. Connectivity Modules
8.1.4. Controller
8.1.5. Gateways & Edge Devices
8.1.6. Robotic Systems
8.1.7. Sensor
8.2. Services
8.2.1. Managed Services
8.2.2. Professional Services
8.3. Software
8.3.1. Analytics & Visualization
8.3.2. Application Management
8.3.3. Data Management
8.3.4. Device Management
8.3.5. Network Management
8.3.6. Smart Surveillance
9. IoT in Manufacturing Market, by Manufacturing Type
9.1. Discrete Manufacturing
9.1.1. High-Volume
9.1.2. Low-Volume
9.2. Process Manufacturing
9.2.1. Batch
9.2.2. Continuous
10. IoT in Manufacturing Market, by Connectivity
10.1. Wired
10.1.1. Ethernet
10.1.2. Fieldbus
10.2. Wireless
10.2.1. Bluetooth
10.2.2. Cellular
10.2.2.1. 4G LTE
10.2.2.2. 5G
10.2.3. Near Field Communication
10.2.4. Satellite
10.2.5. Wi-Fi
10.2.6. Zigbee
11. IoT in Manufacturing Market, by Deployment Mode
11.1. Cloud-Based
11.2. On-Premises
12. IoT in Manufacturing Market, by Organization Size
12.1. Large Enterprises
12.2. Small & Medium-Sized Enterprises
13. IoT in Manufacturing Market, by Application
13.1. Condition Monitoring
13.1.1. Thermal Monitoring
13.1.2. Vibration Analysis
13.2. Digital Twin & Simulation
13.2.1. Product Twins
13.2.2. System Twins
13.3. Energy Management
13.4. Inventory & Asset Tracking
13.5. Predictive Maintenance
13.6. Production Monitoring
13.7. Safety & Compliance
14. IoT in Manufacturing Market, by End-Use Industry
14.1. Aerospace & Defense
14.2. Automotive
14.3. Chemicals
14.4. Consumer Goods
14.5. Electronics & Semiconductors
14.6. Food & Beverage
14.7. Metals & Mining
14.8. Oil & Gas
14.9. Pharmaceuticals & Biotechnology
14.10. Textiles
15. IoT in Manufacturing Market, by Region
15.1. Americas
15.1.1. North America
15.1.2. Latin America
15.2. Europe, Middle East & Africa
15.2.1. Europe
15.2.2. Middle East
15.2.3. Africa
15.3. Asia-Pacific
16. IoT in Manufacturing Market, by Group
16.1. ASEAN
16.2. GCC
16.3. European Union
16.4. BRICS
16.5. G7
16.6. NATO
17. IoT in Manufacturing Market, by Country
17.1. United States
17.2. Canada
17.3. Mexico
17.4. Brazil
17.5. United Kingdom
17.6. Germany
17.7. France
17.8. Russia
17.9. Italy
17.10. Spain
17.11. China
17.12. India
17.13. Japan
17.14. Australia
17.15. South Korea
18. Competitive Landscape
18.1. Market Share Analysis, 2024
18.2. FPNV Positioning Matrix, 2024
18.3. Competitive Analysis
18.3.1. ABB Ltd.
18.3.2. Atos SE
18.3.3. Cisco Systems Inc.
18.3.4. Fujitsu Ltd.
18.3.5. GE Vernova by General Electric Company
18.3.6. Hitachi Ltd.
18.3.7. Robert Bosch GmbH
18.3.8. Rockwell Automation
18.3.9. SAP SE
18.3.10. Schneider Electric SE
18.3.11. Siemens AG
List of Tables
List of Figures

Samples

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Companies Mentioned

The key companies profiled in this IoT in Manufacturing market report include:
  • ABB Ltd.
  • Accenture PLC
  • Atos SE
  • Cisco Systems Inc.
  • Dell Technologies Inc.
  • Fujitsu Ltd.
  • GE Vernova by General Electric Company
  • HCL Technologies Ltd.
  • Hewlett Packard Enterprise Development LP
  • Hitachi Ltd.
  • Huawei Technologies Co., Ltd.
  • Intel Corporation
  • International Business Machines Corporation
  • Litmus Automation Inc.
  • Microsoft Corporation
  • NTT DATA Group Corporation
  • Oracle Corporation
  • PTC Inc.
  • Robert Bosch GmbH
  • Rockwell Automation
  • SAP SE
  • Schneider Electric SE
  • Siemens AG
  • TATA Consultancy Services Limited
  • Telefonaktiebolaget LM Ericsson
  • Wind River Systems, Inc. by Aptiv PLC
  • Amazon Web Services, Inc.
  • Honeywell International Inc.
  • Emerson Electric Co.

Table Information