Aerospace 3D Printing Market Report 2026

The aerospace 3d printing market size has grown exponentially in recent years. It will grow from $4.13 billion in 2025 to $5.37 billion in 2026 at a compound annual growth rate (CAGR) of 30%. The growth in the historic period can be attributed to increasing adoption of rapid prototyping for aerospace component development, early integration of additive manufacturing to reduce weight in aircraft parts, rising demand for cost-efficient production of complex geometries, growing use of 3D printing to shorten aerospace R&D cycles, expansion of metal additive manufacturing capabilities within aerospace supply chains.

The aerospace 3d printing market size is expected to see exponential growth in the next few years. It will grow to $14.66 billion in 2030 at a compound annual growth rate (CAGR) of 28.6%. The growth in the forecast period can be attributed to growing shift toward distributed digital manufacturing to reduce supply-chain bottlenecks, increasing use of 3D printing for certified flight-ready components, advancements in high-performance aerospace materials such as titanium and inconel powders, rising adoption of additive manufacturing to support next-generation aircraft and satellite programs, expanding investment in large-scale industrial 3D printers for aerospace production. Major trends in the forecast period include shift from prototyping to serial production of aerospace components, increased use of lightweight high-performance alloys for flight-critical parts, expansion of on-demand manufacturing for spares and replacement parts, growing emphasis on qualification and certification of 3d-printed flight hardware, customization of cabin interiors and low-volume structural components.

The growing demand for lightweight parts and components in the aerospace industry is expected to drive the growth of the aerospace 3D printing market. Lightweight aerospace parts and components refer to structural and functional elements designed to reduce the overall weight of aircraft, spacecraft, and related systems without compromising strength, safety, or performance. This demand is increasing due to the industry’s focus on improving fuel efficiency and reducing carbon emissions. Aerospace 3D printing enables the production of lightweight parts by optimizing complex geometries, minimizing material waste, and maintaining structural integrity. For example, in August 2024, the National Aeronautics and Space Administration (NASA), a US-based space agency, reported that the Marshall additive-manufacturing project delivered composite materials achieving a 40% weight reduction compared to conventional bimetallic combustion chambers. Consequently, the rising demand for lightweight aerospace parts is driving the growth of the aerospace 3D printing market.

Leading companies in the aerospace 3D printing market are adopting strategic partnerships to gain access to new technologies, expand capabilities, and reach broader markets. Strategic partnerships involve companies leveraging each other’s strengths and resources for mutual benefit and success. For instance, in April 2023, Handddle, a France-based developer of additive manufacturing smart production cells, partnered with Markforged and the French Air and Space Force. Through this partnership, they aim to advance and deploy 3D printing capabilities for the French Air and Space Force, meet the growing demand for 3D-printed parts in the defense sector, and strengthen collaboration between Handddle and the French Air and Space Force.

In June 2025, Agile Space Industries, a US-based space company, announced its acquisition of Tronix3D for an undisclosed amount. The acquisition aims to advance the development of artificial gravity space stations and enhance capabilities in commercial space habitation. By integrating technologies from Launcher, including the Orbiter space tug and the E-2 liquid rocket engine, Agile Space Industries seeks to streamline operations and test essential components for its space stations in orbit. Tronix3D is a US-based manufacturer specializing in high-volume 3D printing as a contract manufacturer.

Major companies operating in the aerospace 3d printing market are Norsk Titanium AS, Materialise NV, EOS GmbH Electro Optical Systems, Arcam AB, 3D Systems Corporation, Ultimaker B.V., Stratasys Ltd., General Electric Company, Airbus SE, Safran SA, Raytheon Technologies Corporation, The ExOne Company, MTU Aero Engines AG, Höganäs AB, Oerlikon Group AG, Renishaw plc, TRUMPF GmbH + Co. KG, Made In Space Inc., Markforged Inc., Liebherr-International AG, EnvisionTEC GmbH, Optomec Inc., XYZprinting Inc., SLM Solutions Group AG, Concept Laser GmbH, Sciaky Inc., Additive Industries B.V., Carpenter Technology Corporation, GKN plc, Aerojet Rocketdyne Holdings Inc.

North America was the largest region in the aerospace 3D printing market in 2025. Asia-Pacific is expected to be the fastest-growing region in the 3D printing market share during the forecast period. The regions covered in the aerospace 3d printing market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

Tariffs on metal powders, high-performance alloys, advanced polymers, and industrial 3D printing systems are raising input and capital costs in the aerospace 3D printing market, pressuring margins and slowing new capacity investments. The impact is most pronounced in metal-intensive segments such as Engine Components, Structural Components, and Space Components, and in regions heavily involved in cross-border trade and manufacturing, including North America, Europe, and Asia-Pacific. Metal-based Material Types (especially Titanium Alloys and Inconel), Direct Metal Laser Sintering (DMLS) and Powder Bed Fusion processes, and Aircraft and Spacecraft industries face the sharpest cost escalations. However, tariffs are also encouraging localization of powder production, regional printer manufacturing, and near-shoring of aerospace 3D printing facilities, which can strengthen domestic supply chains and spur innovation in cost-efficient materials and processes over the long term.

The aerospace 3D printing market research report is one of a series of new reports that provides aerospace 3D printing market statistics, including aerospace 3D printing industry global market size, regional shares, competitors with an aerospace 3D printing market share, detailed aerospace 3D printing market segments, market trends and opportunities, and any further data you may need to thrive in the aerospace 3D printing industry. This aerospace 3D printing market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future state of the industry.

Aerospace 3D printing involves the manufacturing of products and systems for the aerospace industry through the process of 3D printing. This manufacturing technique creates three-dimensional solid objects from a digital file. In the aerospace sector, 3D printing is utilized to produce various components, including door handles, light housings, control wheels, and interior dashboard designs. It serves purposes such as manufacturing end-use parts, creating prototypes, addressing supply chain constraints, reducing warehouse space, cutting storage costs, and minimizing wasteful production materials.

The main types of aerospace 3D printing materials include metals, plastics, and ceramics. Aerospace 3D printing metals, for instance, are used to fabricate metal parts made from high-strength, lightweight titanium alloy, which is prevalent in aerospace applications. The industry segments within aerospace 3D printing include aircraft, spacecraft, and unmanned aerial vehicles. Various printer technologies employed in this field include direct metal laser sintering (DMLS), fused deposition modeling (FDM), continuous liquid interface production (CLIP), stereolithography (SLA), and selective laser sintering (SLS). Aerospace 3D printing processes encompass material extrusion, powder bed fusion, direct energy deposition, material jetting, binder jetting, sheet lamination, and vat photo-polymerization. These processes find applications in space components, structural components, and engine components within the aerospace industry.

The countries covered in the aerospace 3d printing market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The aerospace 3D printing market consists of sales of 3D printed aerospace engine parts and components, brackets, rotor blades, and metal satellite antennas. Values in this market are ‘factory gate’ values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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