Aircraft Refurbishing Market Report 2026

The aircraft refurbishing market size has grown strongly in recent years. It will grow from $6.65 billion in 2025 to $7.08 billion in 2026 at a compound annual growth rate (CAGR) of 6.5%. The growth in the historic period can be attributed to growing demand for cabin interior upgrades to improve passenger comfort and aesthetics, early adoption of engine refurbishing services to extend aircraft operational life, rising need for airframe refurbishing to correct structural wear and ensure regulatory compliance, expansion of the used aircraft market driving refurbishment activities to enhance resale value, increasing frequency of maintenance cycles requiring periodic interior and mechanical updates.

The aircraft refurbishing market size is expected to see strong growth in the next few years. It will grow to $9 billion in 2030 at a compound annual growth rate (CAGR) of 6.2%. The growth in the forecast period can be attributed to growing demand for modernized cabin designs driven by evolving passenger expectations, increasing adoption of lightweight and durable materials in refurbishment projects, rising aircraft fleet modernization programs requiring comprehensive refurbishing services, technological advancements enabling more efficient and customized interior reconfigurations, expansion of mro facilities to meet growing global demand for refurbishment and upgrade services. Major trends in the forecast period include rising demand for cabin interior modernization and upgrades, growth in engine refurbishing services for extended aircraft life, increasing adoption of retrofit solutions for in-flight entertainment & connectivity, expansion of vip aircraft customization and executive airliner refurbishment, rising need for cost-effective exterior maintenance and cosmetic refurbishing.

The increasing volume of air passenger traffic is anticipated to drive the growth of the aircraft refurbishing market in the future. Air passenger traffic encompasses the total number of passengers traveling by air, including both domestic and international flights operated by airlines registered in the country. Refurbishing aircraft is essential for maintaining their operational capability and ensuring the safety of the crew, passengers, and all personnel involved. Consequently, as air passenger traffic rises, so does the demand for aircraft refurbishment services. For example, in June 2024, the Statistical Office of the European Union (Eurostat), based in Luxembourg, reported that the European Union recorded 198 million air passengers in the first quarter of 2024, reflecting an 11.5% increase compared to the same period in 2023. Thus, the growth in air passenger traffic is fueling the aircraft refurbishing market.

Major companies operating in the aircraft refurbishing market are emphasizing innovative initiatives such as comprehensive cabin modernization programs to enhance passenger comfort, extend aircraft lifespan, and improve fuel efficiency. Comprehensive cabin modernization programs involve upgrading aircraft interiors with advanced materials, digital systems, and ergonomic designs to enhance passenger comfort, lower maintenance costs, and boost overall operational efficiency. For example, in September 2024, Air India, an India-based airline, introduced a $400 million aircraft refurbishment and upgrade program designed to transform the passenger experience across its widebody fleet. The initiative includes installing next-generation seats in First, Business, and Economy classes, new inflight entertainment systems with personal screens, enhanced cabin aesthetics using advanced composite materials, and state-of-the-art ambient lighting to improve comfort and reduce energy consumption. This large-scale modernization effort underscores the growing trend of airlines investing in refurbishing existing aircraft rather than purchasing new ones, aligning with both cost-optimization and sustainability objectives.

In February 2023, Flexjet, a US-based airline company, acquired Constant Aviation for an undisclosed amount. This acquisition allows Flexjet to expand its aviation maintenance support infrastructure in business aviation and includes plans to build new facilities in Sanford, expanding its maintenance footprint in the heart of Florida. The acquisition enhances Flexjet's capabilities in delivering comprehensive aviation maintenance support. Constant Aviation, based in the US, specializes in providing aviation maintenance, repair, and overhaul (MRO) services.

Major companies operating in the aircraft refurbishing market are Autotrade Aviation Private Limited, Diehl Stiftung & Co KG, Duncan Aviation Inc., Gulfstream Aerospace Corporation, Hong Kong Aircraft Engineering Company Limited, Jamco America Inc., Jet Aviation AG, MAC Aero Interiors Inc., Rose Aircraft Services Inc., Intech Aerospace Inc., Greenpoint Technologies LLC, Nextant Aerospace Inc., The Boeing Company, Bombardier Inc., Pemco Conversions Inc., Lufthansa Technik AG, Singapore Technologies Engineering Ltd, AAR Corp., SR Technics Switzerland Ltd, Dassault Falcon Jet Corporation, RUAG Holding AG, HAECO Group, Comlux Aviation Services LLC, Flying Colours Corporation, StandardAero Inc., Textron Aviation Inc., Deer Jet Co Ltd., Constant Aviation LLC, JCB Aerospace LLC, JET MS LLC, VIP Completions Ltd., Associated Air Center, Basel Aero AG, SIA Engineering Company, Jet Support Services Inc., AMAC Aerospace Inc., Elliott Aviation, Midcoast Aviation Inc., West Star Aviation Inc.

North America was the largest region in the aircraft refurbishing market in 2025. The regions covered in the aircraft refurbishing market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

Tariffs have affected the aircraft refurbishing market by increasing costs for imported cabin components, engine parts, and in-flight entertainment systems, impacting refurbishment projects globally. Regions such as North America, Europe, and Asia-Pacific are most affected due to high dependency on imported aviation components. Positive impacts include encouraging local manufacturing and assembly of aircraft interiors and engine components, fostering domestic capabilities and reducing reliance on foreign suppliers.

The aircraft refurbishing market research report is one of a series of new reports that provides aircraft refurbishing market statistics, including aircraft refurbishing industry global market size, regional shares, competitors with an aircraft refurbishing market share, detailed aircraft refurbishing market segments, market trends and opportunities, and any further data you may need to thrive in the aircraft refurbishing industry. This aircraft refurbishing market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

Aircraft refurbishing encompasses the comprehensive process of maintaining and upgrading an aircraft, involving a thorough examination, overhaul, replacement, correction of flaws, and various adjustments. The interior refurbishment of an aircraft involves the modernization, replacement, and upgrading of its internal components. Owners frequently opt for aircraft refurbishment to enhance comfort, aesthetics, functionality, and ultimately, the resale value of the aircraft.

The primary types of aircraft for refurbishing include very light aircraft, wide-body aircraft, narrow-body aircraft, large-body aircraft, and VIP aircraft. A very light aircraft is defined by meeting JAR-VLA criteria, featuring no more than two seats, weighing no more than 750 kilograms, and stalling at no more than 45 knots in the landing configuration. Various fitting types within the refurbishment process include retrofit, IFEC (in-flight entertainment and connectivity), and passenger seats. The refurbishing services cover both interior and exterior aspects and cater to diverse end-users, including government and commercial entities.

The countries covered in the aircraft refurbishing market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The aircraft refurbishing market includes revenues earned by entities by providing engine, cabin interior, and airframe refurbishing services. The market value includes the value of related goods sold by the service provider or included within the service offering. Only goods and services traded between entities or sold to end consumers are included.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

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