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Design of Three-phase AC Power Electronics Converters. Edition No. 1. IEEE Press

  • Book

  • 688 Pages
  • November 2023
  • John Wiley and Sons Ltd
  • ID: 5826263
DESIGN OF THREE-PHASE AC POWER ELECTRONICS CONVERTERS

Comprehensive resource on design of power electronics converters for three-phase AC applications

Design of Three-phase AC Power Electronics Converters contains a systematic discussion of the three-phase AC converter design considering various electrical, thermal, and mechanical subsystems and functions. Focusing on establishing converter components and subsystems models needed for the design, the text demonstrates example designs for these subsystems and for the whole three-phase AC converters considering interactions among subsystems. The design methods apply to different applications and topologies.

The text presents the basics of the three-phase AC converter, its design, and the goal and organization of the book, focusing on the characteristics and models important to the converter design for components commonly used in three-phase AC converters. The authors present the design of subsystems, including passive rectifiers, inverters and active rectifiers, electromagnetic interference (EMI) filters, thermal management system, control and auxiliaries, mechanical system, and application considerations, and discuss design optimization, which presents methodology to achieve optimal design results for three-phase AC converters.

Specific sample topics covered in Design of Three-phase AC Power Electronics Converters include: - Models and characteristics for devices most commonly used in three-phase converters, including conventional Si devices, and emerging SiC and GaN devices - Models and selection of various capacitors; characteristics and design of magnetics using different types of magnetic cores, with a focus on inductors - Optimal three-phase AC converter design including design and selection of devices, AC line inductors, DC bus capacitors, EMI filters, heatsinks, and control. The design considers both steady-state and transient conditions - Load and source impact converter design, such as motors and grid condition impacts

For researchers and graduate students in power electronics, along with practicing engineers working in the area of three-phase AC converters, Design of Three-phase AC Power Electronics Converters serves as an essential resource for the subject and may be used as a textbook or industry reference.

Table of Contents

About the Authors xiii

Preface xv

Acknowledgments xvii

1 Introduction 1

1.1 Basics of Three-Phase AC Converters 1

1.2 Basics of Three-Phase AC Converter Design 20

1.3 Goal and Organization of This Book 26

Part I Components 31

2 Power Semiconductor Devices 33

2.1 Introduction 33

2.2 Static Characteristics 35

2.3 Switching Characteristics 50

2.4 Thermal Characteristics 57

2.5 Other Attributes 60

2.6 Scalability (Parallel/Series) 68

2.7 Relevance to Converter Design 70

2.8 Summary 72

3 Capacitors 75

3.1 Introduction 75

3.2 Capacitor Types and Technologies 75

3.3 Capacitor Selection in a Converter Design 82

3.4 Capacitor Characteristics and Models 84

3.5 Capacitor Bank (Parallel/Series) 98

3.6 Relevance to Converter Design 100

3.7 Summary 102

4 Magnetics 105

4.1 Introduction 105

4.2 Magnetic Core Materials and Construction 105

4.3 Inductor Design in a Converter 108

4.4 Inductor Characteristics and Models 110

4.5 Relevance to Converter Design 127

4.5.1 Capacitor Winding Capacitance 127

4.6 Summary 128

Part II Subsystems Design 131

5 Passive Rectifiers 133

5.1 Introduction 133

5.2 Passive Rectifier Design Problem Formulation 135

5.3 Passive Rectifier Models 140

5.4 Passive Rectifier Design Optimization 157

5.5 Interface to Other Subsystem Designs 161

5.6 Summary 164

6 Load-side Inverters 167

6.1 Introduction 167

6.2 Load-side Inverter Design Problem Formulation 167

6.3 Load-side Inverter Models 173

6.4 Load-side Inverter Design Optimization 230

6.5 Load-side Inverter Interfaces to Other Subsystem Designs 236

6.6 Summary 241

7 Active Rectifiers and Source-side Inverters 245

7.1 Introduction 245

7.2 Active Rectifier and Source-side Inverter Design Problem Formulation 245

7.3 Active Rectifier and Source-side Inverter Models 251

7.4 Active Rectifier and Source-side Inverter Design Optimization 280

7.5 Impact of Topology 280

7.6 Active Rectifier and Source-side Inverter Interfaces to Other Subsystem Designs 300

7.7 Summary 300

8 EMI Filters 305

8.1 Introduction 305

8.2 EMI Filter Design Basics 306

8.3 EMI Filter Design Problem Formulation 324

8.4 EMI Filter Models 326

8.5 EMI Filter Design Optimization and Some Practical Considerations 343

8.6 EMI Noise and Filter Reduction Techniques 353

8.7 Interface to Other Subsystem Designs 365

8.8 Summary 366

9 Thermal Management System 369

9.1 Introduction 369

9.2 Cooling Technology Overview 369

9.3 Thermal Management System Design Problem Formulation 384

9.4 Thermal Management System Models 388

9.5 Thermal Management System Design Optimization 393

9.6 Thermal Management System Interface to Other Subsystems 397

9.7 Other Cooling Considerations 400

9.8 Summary 407

10 Control and Auxiliaries 411

10.1 Introduction 411

10.2 Control Architecture 411

10.3 Control Hardware Selection and Design 414

10.4 Isolation 415

10.5 Gate Driver 418

10.6 Sensors and Measurements 430

10.7 Protection 445

10.8 Printed Circuit Boards 452

10.9 Deadtime Setting and Compensation 455

10.10 Interface to Other Subsystems 466

10.11 Summary 467

11 Mechanical System 471

11.1 Introduction 471

11.2 Mechanical System Design Problem Formulation 475

11.3 Busbar Design 482

11.4 Mechanical System Interface to Other Subsystems 502

11.5 Summary 504

12 Application Considerations 507

12.1 Introduction 507

12.2 Motor Drive Applications 507

12.3 Grid Applications 547

12.4 Summary 577

Part III Design Optimization 581

13 Design Optimization 583

13.1 Introduction 583

13.2 Design Optimization Concept and Procedure 583

13.3 Optimization Algorithms 587

13.4 Partitioned Optimizers vs. Single Optimizer for Converter Design 590

13.5 Design Tool Development 596

13.6 Virtual Prototyping 638

13.7 Summary 642

References 643

Index 647

Authors

Fei "Fred" Wang University of Tennessee, TN, USA. Zheyu Zhang Clemson University, SC, USA. Ruirui Chen University of Tennessee, TN, USA.