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PC-Based Automation Market - Global Forecast 2025-2032

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    Report

  • 189 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 5889951
UP TO OFF until Jan 01st 2026
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PC-based automation is redefining how industries streamline processes, integrate operations, and respond to constant shifts in regulatory and market environments. By supporting data-driven decisions and operational agility, PC-based automation provides senior leaders with pathways to drive digital transformation and secure a resilient competitive edge.

Market Snapshot: PC-Based Automation Market Overview

The global PC-based automation market is experiencing steady growth, with analysts forecasting a rise in value from USD 39.50 billion in 2024 to USD 41.86 billion in 2025, and ultimately, USD 62.78 billion by 2032. This trajectory demonstrates a stable compound annual growth rate (CAGR) of 5.96%.

Across core sectors like manufacturing and infrastructure, companies are rapidly adopting unified automation platforms powered by real-time data sharing. As organizations transition toward digital-first operating models, demands for responsiveness to supply chain variability and shifting regional requirements intensify in both mature and developing markets.

Scope & Segmentation: PC-Based Automation Market Coverage

  • Component: Integrated hardware including industrial PCs, modular controllers, and I/O modules works in tandem with advanced automation software, predictive analytics, and consulting services to enable efficient implementation and reliable system performance.
  • Controllers: Modular programmable automation controllers, standard industrial PCs, and programmable logic controllers deliver both adaptability and operational accuracy for complex industrial processes.
  • I/O Modules: Robust analog and digital input/output devices ensure immediate and reliable data capture, supporting critical monitoring functions across challenging plant environments.
  • Software Analytics: Predictive and advanced analytics solutions underpin practices like proactive maintenance and continuous improvement for asset management across enterprise operations.
  • Application: Comprehensive solutions address sectors such as discrete manufacturing, energy management, intelligent infrastructure, and building automation for industries including chemicals, food and beverage, and pharmaceuticals. Consistent quality and regulatory adherence remain essential outcomes.
  • Industry: Adoption spans diverse verticals such as automotive, energy, utilities, chemicals, and oil and gas, facilitating modernization initiatives and supporting renewable energy integration into existing workflows.
  • Deployment: Deployment choices—cloud, hybrid, and on-premise models—are matched to regional compliance standards, technological development levels, and scalability expectations in each market.
  • Geography: PC-based automation sees uptake across North America, Latin America, Europe, Middle East and Africa, and Asia-Pacific, influenced by unique regulatory landscapes and advancements in local technology ecosystems.
  • Key Companies Profiled: Major industry providers such as Beckhoff Automation, B&R Industrial Automation, Siemens, National Instruments, Mitsubishi Electric, Schneider Electric, Rockwell Automation, Omron, Advantech, and Delta Electronics are shaping market trends and benchmarks.

Key Takeaways: Strategic Insights for Senior Decision-Makers

  • Modular PC-based automation platforms support rapid adjustment of production environments, enabling organizations to recalibrate processes as new operational or regulatory needs arise.
  • Adoption of edge computing and digital twins offers improved system visibility and reliability, facilitating timely and informed leadership decisions across facilities and infrastructure networks.
  • Aligning IT investments with deployment strategies ensures seamless integration of automation solutions and maintains adherence to evolving governance demands in global operations.
  • Working closely with established vendors and systems integrators mitigates deployment risks, reduces rollout complexity, and fosters on-schedule project completion with minimal business interruption.
  • Focused workforce development enhances the value delivered by automation systems, ensuring internal teams can maximize the benefits realized from ongoing modernization.
  • Executives leverage advanced analytics to strengthen oversight, optimize maintenance schedules, and boost supply chain resilience, continually improving overall process performance.

Tariff Impact on Supply Chains

Changing global tariff landscapes are prompting industrial organizations to reconsider procurement for PC-based automation hardware. Expanding supplier bases, building stronger international partnerships, and increasing investment in local assembly operations are popular approaches to reduce exposure to risk and enhance the resilience of supply chains amid market volatility.

Methodology & Data Sources Overview

This market analysis draws on direct input from industry subject matter experts and experienced integrators. Insights are further validated by comprehensive reviews of industry whitepapers and reputable market research, ensuring accurate and actionable recommendations for senior leaders.

PC-Based Automation Market: Why This Report Matters

  • Executives can precisely align automation strategies with strategic organizational goals through targeted sector analysis and insights presented in this report.
  • Clear definitions across applications, industries, and geographies give leaders the context needed to navigate compliance requirements and address sourcing in increasingly complex regulatory environments.
  • Data-driven intelligence throughout the study equips businesses to innovate, manage evolving risks, and strengthen operational resilience during ongoing digital transformation.

Conclusion

Senior decision-makers leveraging PC-based automation can better address industrial complexity and target sustainable growth. Integrated digital solutions support flexibility and future-ready competitiveness across every segment of global industry.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of edge computing and real-time AI analytics in PC-based automation systems
5.2. Adoption of open-source industrial operating systems for customizable PC controllers in automation
5.3. Implementation of specialized cybersecurity protocols for PC-based control in industrial networks
5.4. Convergence of 5G wireless communication and PC-based automation for remote process monitoring
5.5. Utilization of augmented reality dashboards in PC-based automation for immersive operator guidance
5.6. Development of modular software platforms enabling plug-and-play modules in PC-based automation
5.7. Shift from proprietary PLC hardware to multi-core PC controllers for high-performance automation tasks
5.8. Integration of digital twin models into PC-based automation for predictive maintenance simulation
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. PC-Based Automation Market, by Component
8.1. Hardware
8.1.1. Controllers
8.1.1.1. Pac Controllers
8.1.1.2. Pc Controllers
8.1.1.3. Plc Controllers
8.1.2. Industrial Pcs
8.1.3. Io Modules
8.1.3.1. Analog Modules
8.1.3.2. Digital Modules
8.2. Services
8.2.1. Consulting
8.2.2. Integration
8.2.3. Maintenance
8.3. Software
8.3.1. Analytics
8.3.1.1. Descriptive Analytics
8.3.1.2. Predictive Analytics
8.3.2. Hmi
8.3.3. Mes
8.3.4. Plc Programming Software
8.3.5. Scada
9. PC-Based Automation Market, by Application
9.1. Discrete Manufacturing
9.1.1. Automotive
9.1.2. Electronics
9.1.3. Machinery
9.2. Infrastructure Automation
9.2.1. Building Management
9.2.2. Energy Management
9.2.3. Water and Wastewater
9.3. Process Manufacturing
9.3.1. Chemicals
9.3.2. Food and Beverage
9.3.3. Pharmaceuticals
10. PC-Based Automation Market, by Industry
10.1. Automotive
10.1.1. Assembly
10.1.2. Body Shop
10.1.3. Powertrain
10.2. Chemicals
10.2.1. Agrochemicals
10.2.2. Petrochemicals
10.2.3. Specialty Chemicals
10.3. Energy & Utilities
10.3.1. Power Generation
10.3.2. Renewable Energy
10.3.3. Transmission and Distribution
10.4. Oil & Gas
10.4.1. Downstream
10.4.2. Midstream
10.4.3. Upstream
11. PC-Based Automation Market, by Deployment
11.1. Cloud
11.2. Hybrid
11.3. On Premise
12. PC-Based Automation Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. PC-Based Automation Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. PC-Based Automation Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Beckhoff Automation GmbH & Co. KG
15.3.2. B&R Industrial Automation GmbH
15.3.3. Siemens Aktiengesellschaft
15.3.4. National Instruments Corporation
15.3.5. Mitsubishi Electric Corporation
15.3.6. Schneider Electric SE
15.3.7. Rockwell Automation, Inc.
15.3.8. Omron Corporation
15.3.9. Advantech Co., Ltd.
15.3.10. Delta Electronics, Inc.

Companies Mentioned

The companies profiled in this PC-Based Automation market report include:
  • Beckhoff Automation GmbH & Co. KG
  • B&R Industrial Automation GmbH
  • Siemens Aktiengesellschaft
  • National Instruments Corporation
  • Mitsubishi Electric Corporation
  • Schneider Electric SE
  • Rockwell Automation, Inc.
  • Omron Corporation
  • Advantech Co., Ltd.
  • Delta Electronics, Inc.

Table Information