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PC-Based Automation Market - Global Forecast 2025-2032

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    Report

  • 189 Pages
  • October 2025
  • Region: Global
  • 360iResearch™
  • ID: 5889951
UP TO OFF until Jan 01st 2026
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As organizations accelerate digital transformation, the PC-based automation market provides a critical platform for modernizing operations, enhancing efficiency, and supporting long-term business resilience in complex industrial environments.

Market Snapshot: PC-Based Automation Market Growth

The PC-based automation market is demonstrating steady growth, with valuation set to increase from USD 39.50 billion in 2024 to USD 41.86 billion in 2025, and projected to reach USD 62.78 billion by 2032, representing a CAGR of 5.96%. As companies face rapidly evolving manufacturing and infrastructure requirements, adoption of personal computer-based architectures is accelerating across sectors. This trend reflects the increasing reliance on automation to drive modernization initiatives, optimize processes, and maintain agility in competitive landscapes. The primary keyword PC-based automation market and the integration of secondaries such as industrial control, digital transformation, and manufacturing execution system reinforce the report’s relevance for strategic planning.

Scope & Segmentation

This report delivers an actionable framework for senior decision-makers evaluating technology investments, procurement options, and organizational alignment amid rapid technical change. The comprehensive segmentation provides insight into core and emerging drivers shaping industrial automation strategies:

  • Component: Includes hardware, services, and software—each supporting distinct facets of automation system deployment and operational reliability.
  • Hardware: Encompasses controllers (PAC, PC, PLC), industrial PCs dedicated as control hubs, and IO modules (analog, digital) for robust data governance and secure communication channels.
  • Services: Spans consulting, integration, and maintenance; these remain integral for ensuring system lifecycle support, rapid implementation, and high operational uptime.
  • Software: Covers analytics, human-machine interfaces, manufacturing execution systems, PLC-programming environments, and SCADA tools, enabling streamlined data flow and enhanced automation visibility.
  • Application: Captures discrete manufacturing (automotive, electronics, machinery), infrastructure automation (building management, energy, water/wastewater), and process manufacturing (chemicals, food and beverage, pharmaceuticals).
  • Industry: Profiles automotive (assembly, powertrain), chemicals, energy and utilities (generation, renewables, distribution), and oil and gas (upstream, midstream, downstream) to address sector-specific requirements and best practices.
  • Deployment: Reviews cloud, hybrid, and on-premise models, analyzing implications for system flexibility, scalability, and security management.
  • Region: Assesses Americas, Europe, Middle East and Africa by sub-region, and Asia-Pacific, highlighting regional growth dynamics, compliance obligations, and regulatory environments impacting buying decisions.

The report also benchmarks contributions from leading vendors such as Beckhoff Automation GmbH & Co. KG, B&R Industrial Automation GmbH, Siemens Aktiengesellschaft, National Instruments Corporation, Mitsubishi Electric Corporation, Schneider Electric SE, Rockwell Automation, Inc., Omron Corporation, Advantech Co., Ltd., and Delta Electronics, Inc. Each player’s strategic focus and regional presence offer key reference points for organizations considering supplier diversification and long-term technology partnerships.

Key Takeaways for Decision-Makers

  • PC-based automation platforms enhance operational transparency, supporting rapid response capabilities during market volatility and unplanned disruptions.
  • Adopting open architectures and modular hardware makes it easier for businesses to expand systems and incorporate new automation strategies as needs evolve.
  • Unified operating environments and standardized communication protocols reduce integration complexity and lower vendor management overhead.
  • Integrated controls support continuous connectivity from edge devices through enterprise systems, helping teams advance predictive maintenance and end-to-end resource management.
  • Regional compliance demands and market maturity directly impact procurement strategies and shape ongoing support models, making localization a core consideration.
  • Diversifying supplier networks and evaluating regional assembly options strengthens operational resilience and mitigates logistics risk during periods of global uncertainty.

Tariff Impact and Supply Chain Considerations

With the introduction of new tariff measures in 2025, organizations must reevaluate supply chain operations for controllers and industrial PCs. Adjustments include expanding local assembly capacities, consolidating purchase volumes, and proactive supplier diversification. These steps allow businesses to manage risks, adhere to compliance requirements, and maintain procurement flexibility amid shifting trade environments.

Methodology & Data Sources

The analysis combines direct interviews with sector leaders and extensive secondary research from reputable sources. Rigorous triangulation and in-depth segmentation enhance the accuracy, reliability, and executive utility of the findings.

Why This Report Matters

  • Supports technology leaders in designing and executing automation initiatives that are responsive to both digital transformation and evolving industrial requirements.
  • Empowers procurement and strategic planning teams to navigate cost pressures and compliance risks present in modern global supply networks.
  • Helps decision-makers map operational capabilities and deployment strategies to strategic business goals, improving measurable outcomes and maintaining competitive advantage.

Conclusion

The PC-based automation market functions as an essential platform for organizations targeting operational modernization. This report enables senior leaders to make well-informed, forward-focused choices and effectively capitalize on emerging automation opportunities.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of edge computing and real-time AI analytics in PC-based automation systems
5.2. Adoption of open-source industrial operating systems for customizable PC controllers in automation
5.3. Implementation of specialized cybersecurity protocols for PC-based control in industrial networks
5.4. Convergence of 5G wireless communication and PC-based automation for remote process monitoring
5.5. Utilization of augmented reality dashboards in PC-based automation for immersive operator guidance
5.6. Development of modular software platforms enabling plug-and-play modules in PC-based automation
5.7. Shift from proprietary PLC hardware to multi-core PC controllers for high-performance automation tasks
5.8. Integration of digital twin models into PC-based automation for predictive maintenance simulation
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. PC-Based Automation Market, by Component
8.1. Hardware
8.1.1. Controllers
8.1.1.1. Pac Controllers
8.1.1.2. Pc Controllers
8.1.1.3. Plc Controllers
8.1.2. Industrial Pcs
8.1.3. Io Modules
8.1.3.1. Analog Modules
8.1.3.2. Digital Modules
8.2. Services
8.2.1. Consulting
8.2.2. Integration
8.2.3. Maintenance
8.3. Software
8.3.1. Analytics
8.3.1.1. Descriptive Analytics
8.3.1.2. Predictive Analytics
8.3.2. Hmi
8.3.3. Mes
8.3.4. Plc Programming Software
8.3.5. Scada
9. PC-Based Automation Market, by Application
9.1. Discrete Manufacturing
9.1.1. Automotive
9.1.2. Electronics
9.1.3. Machinery
9.2. Infrastructure Automation
9.2.1. Building Management
9.2.2. Energy Management
9.2.3. Water and Wastewater
9.3. Process Manufacturing
9.3.1. Chemicals
9.3.2. Food and Beverage
9.3.3. Pharmaceuticals
10. PC-Based Automation Market, by Industry
10.1. Automotive
10.1.1. Assembly
10.1.2. Body Shop
10.1.3. Powertrain
10.2. Chemicals
10.2.1. Agrochemicals
10.2.2. Petrochemicals
10.2.3. Specialty Chemicals
10.3. Energy & Utilities
10.3.1. Power Generation
10.3.2. Renewable Energy
10.3.3. Transmission and Distribution
10.4. Oil & Gas
10.4.1. Downstream
10.4.2. Midstream
10.4.3. Upstream
11. PC-Based Automation Market, by Deployment
11.1. Cloud
11.2. Hybrid
11.3. On Premise
12. PC-Based Automation Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. PC-Based Automation Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. PC-Based Automation Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Beckhoff Automation GmbH & Co. KG
15.3.2. B&R Industrial Automation GmbH
15.3.3. Siemens Aktiengesellschaft
15.3.4. National Instruments Corporation
15.3.5. Mitsubishi Electric Corporation
15.3.6. Schneider Electric SE
15.3.7. Rockwell Automation, Inc.
15.3.8. Omron Corporation
15.3.9. Advantech Co., Ltd.
15.3.10. Delta Electronics, Inc.

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Companies Mentioned

The key companies profiled in this PC-Based Automation market report include:
  • Beckhoff Automation GmbH & Co. KG
  • B&R Industrial Automation GmbH
  • Siemens Aktiengesellschaft
  • National Instruments Corporation
  • Mitsubishi Electric Corporation
  • Schneider Electric SE
  • Rockwell Automation, Inc.
  • Omron Corporation
  • Advantech Co., Ltd.
  • Delta Electronics, Inc.

Table Information