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PC-Based Automation Market - Global Forecast 2025-2032

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    Report

  • 189 Pages
  • November 2025
  • Region: Global
  • 360iResearch™
  • ID: 5889951
UP TO OFF until Jan 01st 2026
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Senior executives navigating the rapidly evolving landscape of industrial automation benefit from a clear understanding of how PC-based automation is transforming operational strategies, unlocking new efficiency and data-driven capabilities for manufacturing and infrastructure organizations.

Market Snapshot: PC-Based Automation Market Growth and Scope

The PC-based automation market grew from USD 39.50 billion in 2024 to USD 41.86 billion in 2025 and is projected to reach USD 62.78 billion by 2032, with a CAGR of 5.96%.

This expansion signals robust demand as modern enterprises leverage integrated PC architectures for enhanced control and real-time insights in industrial settings. Stakeholders can expect continued innovation across hardware, software, and services as automation ecosystems evolve to meet the challenges of connectivity, data throughput, and modular system design, providing a critical edge in diverse sectors globally.

Scope & Segmentation: In-Depth Analysis Across the PC-Based Automation Ecosystem

  • Component: Hardware (controllers, industrial PCs, I/O modules), Services (consulting, integration, maintenance), Software (analytics, HMI, MES, PLC programming, SCADA)
  • Controllers: PAC controllers, PC controllers, PLC controllers
  • I/O Modules: Analog modules, digital modules
  • Software Analytics: Descriptive analytics, predictive analytics
  • Application: Discrete manufacturing (automotive, electronics, machinery), Infrastructure automation (building management, energy management, water and wastewater), Process manufacturing (chemicals, food and beverage, pharmaceuticals)
  • Industry: Automotive (assembly, body shop, powertrain), Chemicals (agrochemicals, petrochemicals, specialty chemicals), Energy & Utilities (power generation, renewable energy, transmission/distribution), Oil & Gas (downstream, midstream, upstream)
  • Deployment: Cloud, hybrid, on premise
  • Geography: Americas (North America—including United States, Canada, Mexico; Latin America—including Brazil, Argentina, Chile, Colombia, Peru), Europe, Middle East & Africa (Europe—including United Kingdom, Germany, France, Russia, Italy, Spain, Netherlands, Sweden, Poland, Switzerland; Middle East—including United Arab Emirates, Saudi Arabia, Qatar, Turkey, Israel; Africa—including South Africa, Nigeria, Egypt, Kenya), Asia-Pacific (China, India, Japan, Australia, South Korea, Indonesia, Thailand, Malaysia, Singapore, Taiwan)
  • Key Companies Profiled: Beckhoff Automation GmbH & Co. KG, B&R Industrial Automation GmbH, Siemens Aktiengesellschaft, National Instruments Corporation, Mitsubishi Electric Corporation, Schneider Electric SE, Rockwell Automation Inc., Omron Corporation, Advantech Co. Ltd., Delta Electronics Inc.

Key Takeaways: Strategic Insights for the PC-Based Automation Market

  • PC-based automation enables flexible, customizable control frameworks using open architecture and modular hardware, giving businesses the agility to address evolving requirements efficiently.
  • The integration of edge computing, digital twins, and standardized communication protocols empowers real-time process optimization and predictive analytics, enhancing uptime and operational reliability.
  • Scalable deployment options across cloud, hybrid, and on-premise models support diverse IT strategies and compliance needs in both established and emerging markets.
  • Collaboration between device manufacturers, software developers, and system integrators accelerates innovation and solution interoperability, reducing barriers to cross-industry adoption.
  • Sustained talent development and cross-disciplinary training are essential for successful implementation, ensuring teams can adapt to international regulatory requirements and rapidly changing technologies.

Tariff Impact on PC-Based Automation Supply Chains

Recent tariff implementations have added complexity to global supply chains for industrial PCs, controllers, and modules. Manufacturers and integrators are increasingly diversifying sourcing and production, seeking regions with favorable trade terms. This has driven investment in local assembly hubs and collaborative procurement strategies, directly influencing cost structures and strengthening supply resilience against future disruptions.

Methodology & Data Sources Overview

Insights in this report are grounded in a robust methodology combining in-depth interviews with industry leaders, system integrators, and technology experts, alongside secondary research using whitepapers and regional trade literature. Rigorous data triangulation and segmentation analysis ensure all findings are reliable and actionable.

Why This Report Matters

  • Supports senior decision-makers in identifying growth opportunities and technology trends to inform investment strategies.
  • Guides procurement, market entry, and operational planning by clarifying global and regional market drivers and segmentation complexity.
  • Helps build resilient automation strategies that balance innovation with changing supply chain and regulatory requirements.

Conclusion

Senior executives leveraging this comprehensive PC-based automation market report are equipped with actionable insights to inform resilient strategies, optimize operational outcomes, and remain competitive amid continual digital transformation and global shifts in industrial automation.

 

Additional Product Information:

  • Purchase of this report includes 1 year online access with quarterly updates.
  • This report can be updated on request. Please contact our Customer Experience team using the Ask a Question widget on our website.

Table of Contents

1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders
2. Research Methodology
3. Executive Summary
4. Market Overview
5. Market Insights
5.1. Integration of edge computing and real-time AI analytics in PC-based automation systems
5.2. Adoption of open-source industrial operating systems for customizable PC controllers in automation
5.3. Implementation of specialized cybersecurity protocols for PC-based control in industrial networks
5.4. Convergence of 5G wireless communication and PC-based automation for remote process monitoring
5.5. Utilization of augmented reality dashboards in PC-based automation for immersive operator guidance
5.6. Development of modular software platforms enabling plug-and-play modules in PC-based automation
5.7. Shift from proprietary PLC hardware to multi-core PC controllers for high-performance automation tasks
5.8. Integration of digital twin models into PC-based automation for predictive maintenance simulation
6. Cumulative Impact of United States Tariffs 2025
7. Cumulative Impact of Artificial Intelligence 2025
8. PC-Based Automation Market, by Component
8.1. Hardware
8.1.1. Controllers
8.1.1.1. Pac Controllers
8.1.1.2. Pc Controllers
8.1.1.3. Plc Controllers
8.1.2. Industrial Pcs
8.1.3. Io Modules
8.1.3.1. Analog Modules
8.1.3.2. Digital Modules
8.2. Services
8.2.1. Consulting
8.2.2. Integration
8.2.3. Maintenance
8.3. Software
8.3.1. Analytics
8.3.1.1. Descriptive Analytics
8.3.1.2. Predictive Analytics
8.3.2. Hmi
8.3.3. Mes
8.3.4. Plc Programming Software
8.3.5. Scada
9. PC-Based Automation Market, by Application
9.1. Discrete Manufacturing
9.1.1. Automotive
9.1.2. Electronics
9.1.3. Machinery
9.2. Infrastructure Automation
9.2.1. Building Management
9.2.2. Energy Management
9.2.3. Water and Wastewater
9.3. Process Manufacturing
9.3.1. Chemicals
9.3.2. Food and Beverage
9.3.3. Pharmaceuticals
10. PC-Based Automation Market, by Industry
10.1. Automotive
10.1.1. Assembly
10.1.2. Body Shop
10.1.3. Powertrain
10.2. Chemicals
10.2.1. Agrochemicals
10.2.2. Petrochemicals
10.2.3. Specialty Chemicals
10.3. Energy & Utilities
10.3.1. Power Generation
10.3.2. Renewable Energy
10.3.3. Transmission and Distribution
10.4. Oil & Gas
10.4.1. Downstream
10.4.2. Midstream
10.4.3. Upstream
11. PC-Based Automation Market, by Deployment
11.1. Cloud
11.2. Hybrid
11.3. On Premise
12. PC-Based Automation Market, by Region
12.1. Americas
12.1.1. North America
12.1.2. Latin America
12.2. Europe, Middle East & Africa
12.2.1. Europe
12.2.2. Middle East
12.2.3. Africa
12.3. Asia-Pacific
13. PC-Based Automation Market, by Group
13.1. ASEAN
13.2. GCC
13.3. European Union
13.4. BRICS
13.5. G7
13.6. NATO
14. PC-Based Automation Market, by Country
14.1. United States
14.2. Canada
14.3. Mexico
14.4. Brazil
14.5. United Kingdom
14.6. Germany
14.7. France
14.8. Russia
14.9. Italy
14.10. Spain
14.11. China
14.12. India
14.13. Japan
14.14. Australia
14.15. South Korea
15. Competitive Landscape
15.1. Market Share Analysis, 2024
15.2. FPNV Positioning Matrix, 2024
15.3. Competitive Analysis
15.3.1. Beckhoff Automation GmbH & Co. KG
15.3.2. B&R Industrial Automation GmbH
15.3.3. Siemens Aktiengesellschaft
15.3.4. National Instruments Corporation
15.3.5. Mitsubishi Electric Corporation
15.3.6. Schneider Electric SE
15.3.7. Rockwell Automation, Inc.
15.3.8. Omron Corporation
15.3.9. Advantech Co., Ltd.
15.3.10. Delta Electronics, Inc.

Companies Mentioned

The companies profiled in this PC-Based Automation market report include:
  • Beckhoff Automation GmbH & Co. KG
  • B&R Industrial Automation GmbH
  • Siemens Aktiengesellschaft
  • National Instruments Corporation
  • Mitsubishi Electric Corporation
  • Schneider Electric SE
  • Rockwell Automation, Inc.
  • Omron Corporation
  • Advantech Co., Ltd.
  • Delta Electronics, Inc.

Table Information