Aircraft Health Monitoring System Market Report 2026

The aircraft health monitoring system market size has grown strongly in recent years. It will grow from $5.39 billion in 2025 to $5.8 billion in 2026 at a compound annual growth rate (CAGR) of 7.5%. The growth in the historic period can be attributed to early adoption of sensors and data processing units to monitor critical aircraft components, increasing demand for real-time engine parameter tracking to improve operational safety, development of diagnostic features enabling early detection of airframe and gearbox issues, rising use of health monitoring solutions for auxiliary power unit assessment, expansion of commercial aviation driving the need for continuous aircraft performance surveillance.

The aircraft health monitoring system market size is expected to see strong growth in the next few years. It will grow to $7.73 billion in 2030 at a compound annual growth rate (CAGR) of 7.4%. The growth in the forecast period can be attributed to growing adoption of predictive maintenance technologies enabled by advanced analytics and AI, increasing integration of cloud-based platforms for real-time aircraft health data management, rising demand for enhanced monitoring systems to support next-generation aircraft architectures, expansion of digital twin applications to simulate and predict component behavior, technological advancements enabling higher sensor accuracy and more comprehensive aircraft condition monitoring. Major trends in the forecast period include predictive maintenance for aircraft engines, real-time data analytics for airframe monitoring, integration of ahms with auxiliary power units, advanced sensor deployment across aircraft components, fleet-wide health monitoring systems.

The rising incidence of aircraft accidents is expected to drive the growth of the aircraft health monitoring system (AHMS) market in the coming years. Aircraft accidents are incidents involving an aircraft that cause harm or damage to the aircraft, passengers, property, or cargo. AHMS are designed to detect defects and abnormalities in critical aircraft systems in real time, enabling preventive maintenance and reducing the risk of in-flight failures that could lead to accidents. For instance, in February 2024, the International Air Transport Association (IATA), a Canada-based trade organization, reported that the overall accident rate increased from 0.56 per million sectors in 2022 to 0.78 in 2023, although it remained below the five-year regional average of 1.06. Additionally, the fatality risk rate per million sectors for Asia-Pacific operators rose from 0.0 in 2022 to 0.16, following a fatal accident in Nepal in January 2023 caused by a loss of control in flight. This trend underscores the importance of AHMS in improving flight safety and operational reliability.

Leading companies in the aircraft health monitoring system market are increasingly forming strategic partnerships to maintain competitive advantage, accelerate innovation, and expand market reach. For example, in December 2023, SIPAL S.P.A., an Italy-based engineering services firm, partnered with ODYSIGHT.AI, a US-based AI and visualization platform, to develop an advanced visual-based health monitoring system. The collaboration leverages Odysight’s video-based sensors and AI algorithms along with SIPAL’s Head Mounted Display technology to enable real-time inspections of aircraft internal systems without panel removal. This approach aims to redefine Prognostic Health Management by improving maintenance accuracy, reducing downtime, and enhancing safety for aerospace operations.

In December 2023, Odysight.ai Inc., a US-based software company, partnered with SIPAL S.P.A. to integrate AI-driven predictive maintenance and condition-based monitoring technologies. The partnership focuses on combining Odysight’s visualization platform with SIPAL’s engineering expertise to provide real-time monitoring and predictive analytics, helping identify potential equipment failures before they occur. SIPAL S.P.A. specializes in aircraft maintenance and monitoring solutions, and this collaboration highlights the growing trend of AI-enabled AHMS solutions enhancing safety, operational efficiency, and reliability in aerospace operations.

Major companies operating in the aircraft health monitoring system market are General Electric Company, Raytheon Technologies Corporation, The Boeing Company, Airbus SE, Honeywell International Inc., Mitsubishi Heavy Industries Ltd., Safran Group, Rolls-Royce Holdings PLC, Textron Aviation Inc., Amphenol Corporation, Bombardier Inc., Lufthansa Technik AG, AMETEK Inc., Collins Aerospace (United Technologies Corporation), Teledyne Technologies Inc., Embraer S.A., Air France Industries KLM Engineering & Maintenance Group, Curtiss-Wright Corporation, Zodiac Aerospace, Meggitt PLC, SITA N.V., Ultra Electronics Holdings PLC, eInfochips, Intelsat S.A., GE Engine Services LLC, FLYHT Aerospace Solutions Ltd, Avionica Inc., RSL Electronics Ltd, Acellent Technologies Inc., Ventura Aerospace Inc.

Asia-Pacific was the largest region in the aircraft monitoring system market in 2025 and is expected to be the fastest-growing region in the forecast period. The regions covered in the aircraft health monitoring system market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report’s Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

Tariffs have impacted the aircraft health monitoring system market by increasing the cost of imported sensors, data processing units, and diagnostic equipment, affecting regions with significant manufacturing like Asia-Pacific and Europe. Engine and structural health monitoring systems are most impacted, while companies are investing in local production and sourcing diversification to mitigate delays. Positive effects include promoting domestic manufacturing and encouraging innovation in predictive and adaptive monitoring technologies, which can enhance system efficiency and reduce dependency on imports.

The aircraft health monitoring systems market research report is one of a series of new reports that provides aircraft health monitoring systems market statistics, including aircraft health monitoring systems industry global market size, regional shares, competitors with a aircraft health monitoring systems market share, detailed aircraft health monitoring systems market segments, market trends and opportunities, and any further data you may need to thrive in the aircraft health monitoring systems industry. This aircraft health monitoring systems market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

An Aircraft Health Monitoring System (AHMS) encompasses a range of methodologies, tools, and solutions that operate within a hardware and software framework, facilitating the real-time collection of data from multiple sensors integrated into aircraft for remote surveillance. Its primary function is to provide insights into an aircraft's present and future serviceability and performance.

Key components within aircraft health monitoring systems consist of engine health monitoring, structural health monitoring, and component health monitoring. Engine health monitoring involves the transmission of data from an aircraft's engine to a ground-based operational unit, enabling the recording and tracking of the engine's performance. The subsystems involved cover aero-propulsion, avionics, ancillary systems, as well as aircraft structures installed both on board and on the ground. These systems incorporate various technologies such as prognostics systems, diagnostics systems, detection systems, adaptive control, among others. They serve diverse end-users, including both commercial and military entities, providing crucial insights into the condition and performance of critical aircraft systems.

The countries covered in the aircraft health monitoring system market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The aircraft health monitoring system market consists of revenues earned by entities by providing aircraft safety solutions and services such as monitoring of gas turbine engines, analysis of airframe structure, gearbox, and bearing, monitoring of an auxiliary power unit, diagnostic features, and engine parameter tracking. The market value includes the value of related goods sold by the service provider or included within the service offering. The aircraft health monitoring system market also includes sales of sensors, data processing units, and data storage systems. Values in this market are ‘factory gate’ values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

This product will be delivered within 1-3 business days.