Torque Sensor Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2021-2031

The Global Torque Sensor Market is projected to expand from USD 8.03 Billion in 2025 to USD 12.18 Billion by 2031, reflecting a compound annual growth rate of 7.19%. These sensors function as electromechanical transducers that measure rotational twisting force and translate it into interpretable electrical signals for monitoring and control. Such precision instruments are critical for maintaining operational safety and efficiency across various sectors, from automotive powertrains to automated production lines. The market's upward trajectory is largely driven by the rising demand for industrial automation and the accelerating transition to vehicle electrification, both of which require strict force feedback capabilities. Data from the International Federation of Robotics indicates that the global operational stock of industrial robots exceeded 4.6 million units in 2025, highlighting the substantial need for advanced sensing technologies to ensure high precision within automated settings.

Despite this positive growth outlook, the market encounters a major hurdle regarding the significant costs and technical intricacies involved in deploying high-end torque sensors. The advanced materials and exacting calibration procedures needed to attain superior accuracy frequently lead to higher prices. These elevated costs can discourage adoption in applications where budget constraints are tight, thereby restricting market penetration in sectors with lower profit margins.

Market Drivers

The swift electrification of automotive drivetrains and powertrains acts as a major catalyst for the torque sensor market's growth. As the industry moves away from internal combustion engines toward electric propulsion, these sensors become indispensable for mapping engine performance, maximizing electric motor efficiency, and controlling Electric Power Steering (EPS) systems.

They supply the essential feedback loops required to regulate power delivery in electric vehicles (EVs), guaranteeing smooth acceleration and optimized battery range. The magnitude of this shift is highlighted by recent sales data; according to the International Energy Agency's 'Global EV Outlook 2024' published in April 2024, electric car sales in 2023 exceeded the previous year's figures by 3.5 million units, representing a 35% year-on-year rise. This increase in volume directly drives the demand for drivetrain testing and onboard sensing equipment.

Concurrently, the spread of Industry 4.0 initiatives and industrial automation is fueling significant market expansion, particularly through the use of intelligent machinery and robotics. In these automated settings, torque sensors are vital components of robotic arms and collaborative robots, facilitating force-limiting safety mechanisms and high-precision assembly operations.

The International Federation of Robotics reported in its 'World Robotics 2024' release in September 2024 that global industrial robot installations hit 541,302 units in 2023, the second-highest total on record. This increase in robotic density drives the necessity for electromechanical transducers capable of real-time rotational force monitoring. Additionally, the demand for heavy-duty condition monitoring reaches into the renewable energy field, where torque measurement is crucial for wind turbine drivetrains. The Global Wind Energy Council noted in 2024 that the global wind industry installed a record 117 GW of new capacity in the prior year, further expanding the industrial application scope for these sensors.

Market Challenges

The principal obstacle hindering the Global Torque Sensor Market is the significant expense and technical complexity associated with integrating high-performance sensing devices. Producing accurate advanced torque sensors requires specialized materials and strict calibration standards, which inevitably increases manufacturing costs. These high capital requirements establish a formidable barrier to entry for manufacturers in cost-sensitive sectors. As a result, companies frequently postpone or reduce their modernization investments, finding it difficult to justify the return on investment for such complex instrumentation in lower-margin applications where basic functionality takes precedence over high precision.

This financial pressure is clearly visible in key sectors that typically drive demand for sensing technology. When capital budgets are constricted, the procurement of auxiliary precision components, such as torque sensors, decelerates along with broader equipment orders. For example, the Association for Advancing Automation reported in 2024 that robot orders from the North American automotive sector fell by 15% compared to the prior year. Such a decline in industrial spending directly shrinks the addressable market for torque sensors, as fewer new automated systems requiring force feedback are being commissioned.

Market Trends

The industrial landscape is being significantly transformed by the proliferation of digital wrenches and connected smart torque tools, which are replacing traditional mechanical options with data-rich, traceable solutions. Manufacturers are increasingly adopting these intelligent fastening systems to mitigate operator error and ensure adherence to strict quality standards via error-proofing capabilities and real-time data logging.

This move toward digitized tightening strategies, known as "Smart Connected Assembly," enables the seamless transfer of torque data into broader factory execution systems for immediate quality verification. The growing scale of this adoption is reflected in the financial performance of major industry players; for instance, the Atlas Copco Group's 'Annual Report 2023', released in March 2024, revealed that its Industrial Technique business area achieved record revenues of SEK 28.45 billion. This significant turnover underscores the crucial shift manufacturing sectors are making toward fully networked tooling ecosystems to improve process control.

Simultaneously, the market is observing a widespread shift toward non-contact sensing technologies, specifically those employing surface acoustic wave methods and wireless telemetry, to address the maintenance drawbacks of contact-based slip rings. These advanced sensors are becoming indispensable for high-speed rotating applications where signal noise, friction, and mechanical wear make brush-based systems impractical.

The move to non-contact solutions guarantees longer-term measurement accuracy and higher bandwidth, which is essential for rigorous research and development testing. The strong demand for such high-precision instrumentation is mirrored in the resilience of specialized sensor manufacturers. According to the Kistler Group's 'Annual Statement 2023' from February 2024, the company posted sales of CHF 465 million, marking a 7.1% year-on-year increase despite a difficult global economic climate. This growth highlights the industry's deepening reliance on sophisticated, maintenance-free measurement chains capable of providing reliable dynamic data in demanding test bench settings.

Key Players Profiled in the Torque Sensor Market

• Honeywell International Inc.
• ABB Ltd.
• TE Connectivity Ltd.
• FUTEK Advanced Sensor Technology, Inc.
• Crane Electronics Ltd.
• Hottinger BrUel & Kjaer
• Applied Measurements Ltd.
• Kistler Instrumente AG
• Sensor Technology Ltd.
• Interface, Inc.

Report Scope

In this report, the Global Torque Sensor Market has been segmented into the following categories:

Torque Sensor Market, by Type:

• Rotary Torque Sensor
• Reaction Torque Sensor

Torque Sensor Market, by Technology:

• SAW
• Optical
• Strain Gauge
• Magnetoelastic

Torque Sensor Market, by Mechanical Configuration:

• Shaft Style
• Flange Style

Torque Sensor Market, by Application:

• Aerospace & Defense
• Industrial
• Automotive & Transportation
• Test & Measurement
• Medical & Healthcare
• Others

Torque Sensor Market, by Region:

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Torque Sensor Market.

Available Customization

The analyst offers customization according to your specific needs. The following customization options are available for the report:

• Detailed analysis and profiling of additional market players (up to five).

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