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Manufacturing and Processing of Advanced Materials

  • Book

  • December 2023
  • Bentham Science Publishers Ltd
  • ID: 5921138
Explore the world of advanced materials and their manufacturing processes through this authoritative and enlightening reference. Discover how these innovations are shaping the future of high-tech industries and making a profound impact on our world.

Manufacturing and Processing of Advanced Materials compiles current research and updates on development efforts in advanced materials, manufacturing, and their engineering applications. The book presents 22 peer-reviewed chapters that cover new materials and manufacturing processes.

Key Topics

  • Materials for the Future: Properties, classifications, and harmful effects of advanced engineering
  • Innovative Manufacturing Techniques: Nanotechnology in material processing and manufacturing innovation.
  • Advanced Welding and Joining: laser welding and friction stir welding in manufacturing composite materials.
  • Sustainable Practices: Eco-Friendly machining, water vapor cutting fluid, for high-speed milling, natural fiber reinforcement with materials like bamboo leaves.
  • Advanced Materials Characterization and Modeling: Carbon nanotube (CNT)-reinforced nanocomposites and tribology for durable and reliable materials ensuring reliability.
  • Materials for Energy and Electronics: Energy Storage Innovations and smart materials for electronic devices
  • Novel Drilling and Machining Processes: Microwave drilling, electric discharge machining and die-sinking electric discharge machining for metal matrix composites.
  • Innovations in Nanoparticle Production: Spark discharge method (SDM) for advanced nanoparticle production.
The book caters to a diverse audience, offering an invaluable resource for researchers, engineers, graduate students, and professionals in materials science, engineering, chemistry, and physics. By enhancing their knowledge and expertise, readers are poised to become key contributors to various industries and technological advancements.

Table of Contents

  • Contents
  • Foreword
  • Preface
  • List of Contributors
Chapter 1 a Review on the Joining of Dissimilar Materials With
  • Special Context to Laser Welding
  • Aditya Purohit, Tapas Bajpai, Pankaj Kumar Gupta and Arpana Parihar
  • Introduction
  • Optimization
  • Residual Stresses and Distortions
  • Miscellaneous
  • Offsetting of Laser Beam
  • Numerical Modelling of Dissimilar Laser Welded Joints
  • Effect of Variation of Pulse
  • Other Techniques
  • Conclusion
  • References
Chapter 2 a Study on Friction Stir Welding of Composite Materials
  • For Aerospace Applications
  • Spruha Aniket Dhavale and Shivprakash Bhagwatrao Barve
  • Introduction
  • Aluminium Composite Materials
  • Factors Responsible for Weld Strength
  • Process Parameters
  • Tool Design and Its Position
  • Fsw Machines
  • Mechanical Properties of Weld
  • Microstructural Characteristics
  • Weld Defects
  • Scope for Further Research
  • Conclusion
  • Abbreviation
  • References
Chapter 3 Binder Jetting: a Review on Process Parameters And
  • Challenges
  • Kriti Srivastava and Yogesh Kumar
  • Introduction
  • Classification of Am
  • Binder Jetting
  • Basic Principle
  • Powder and Binder
  • Powder Selection
  • Green Strength
  • Flowability
  • Packing Density
  • Selection of Binder
  • Defects and Challenges
  • Conclusion and Future Scope
  • References
Chapter 4 Spot Welding of Dissimilar Materials Al6061/ Ss304 With An
  • Interfacial Coating of Graphene Nano Platelets
  • Velavali Sudharshan and Jinu Paul
  • Introduction
  • Materials and Methodology
  • Materials
  • Methodology
  • Results and Discussion
  • Microstructure Analysis
  • Scanning Electron Microscopy (Sem) Analysis
  • Lap Shear Strength Analysis
  • Analysis of Microhardness
  • Conclusion
  • Consent for Publication
  • Conflict of Interest
  • Acknowledgements
  • References
Chapter 5 Optimization of Laser Welding Parameters of Aluminium
  • Alloy 2024 Using Particle Swarm Optimization Technique
  • Aparna Duggirala, Upama Dey, Souradip Paul, Bappa Acherjee and Souren Mitra
  • Introduction
  • Experimental Setup
  • Experimental Design
  • Results and Discussions
  • Main Effects Plots for the Responses
  • Prediction of Objectives Using Regression Equations
  • Particle Swarm Optimization
  • Computational Procedure
  • Conclusion
  • References
Chapter 6 a Review on Theories and Discharge Mechanisms in Electro-
  • Chemical Discharge Machining
  • Mahaveer Prasad Sharma, Pankaj Kumar Gupta and Gaurav Kumar
  • Introduction
  • Historical Developments in Ecdm
  • Electro-Chemical Discharge Machining (Ecdm) System
  • Theories and Mechanisms of Discharge in Ecdm
  • Conclusion
  • References
Chapter 7 Investigations on Magnetic Field Assisted Electrochemical
  • Discharge Machining Process
  • Botcha Appalanaidu, Rajendra Kumar Arya and Akshay Dvivedi
  • Introduction
  • Materials and Methodology
  • Experimental Facility
  • Material Removal Mechanism
  • Measurements
  • Results and Discussion
  • Effect of Magnetic Field on Machined Hole Quality
  • Effect of Magnetic Field on Machined Hole Depth and Machining Speed
  • Conclusion
  • References
Chapter 8 Microwave Drilling of Polymer Based Composite:
  • Challenges and Opportunities
  • Gaurav Kumar, Apurbba Kumar Sharma and Mukund Kumar
  • Introduction
  • Materials and Methodology
  • Measurement and Characterization
  • Results and Discussion
  • Thermal Damage
  • Overcut
  • Opportunities and Challenges
  • Conclusion
  • References
Chapter 9 Parametric Evaluation in Context to the Functional Role
  • Of Eco-Friendly Water Vapour Cutting Fluid Through Chip
  • Deformation Analysis in Hsm of Inconel 718
  • Ganesh S. Kadam and Raju Shrihari Pawade
  • Introduction
  • Materials and Methodology
  • Results and Discussion
  • Conclusion
  • Acknowledgement
  • References
Chapter 10 Parametric Analysis and Modeling of Die-Sinking Electric
  • Discharge Machining of Al6061/Sic Metal Matrix Composite Using
  • Copper Electrode
  • Bipul Kumar Singh, Ankit Kumar Maurya, Sanjay Mishra and Anjani Kumar Singh
  • Introduction
  • Experimental Procedure
  • Material Preparation
  • Tool Selection
  • Equipment Used
  • Design of Experiment and Parameters
  • Results and Discussion
  • Anova for Mrr
  • Anova for R a
  • Parametric Analysis for Mrr and R a
  • Conclusion
  • Acknowledgement
  • References
Chapter 11 a Comprehensive Review on Application of Spark Discharge
  • Method (Sdm) for Production of Nanoparticles
  • Mudit K. Bhatnagar, Siddharth Srivastava, Vansh Malik, Mamatha Theetha
  • Gangadhar and Mohit Vishnoi
  • Introduction
  • Nanoparticle (Np) Production Through Sdm
  • Experimental Apparatus
  • Material Selection for Np Production
  • Effects of Process Parameters on Nanoparticle Production
  • Zeta Potential
  • Energy Per Spark
  • Flow Rate
  • Di-Electric
  • Gap Between Electrodes
  • Spark Frequency
  • Amalgamation of Sdm With Other Processes: Hybrid Processes For
  • Nanoparticle Production
  • Comparison Between Spark Discharge Method (Sdm) And
  • Conventional Methods of Nanoparticle (Np) Production
  • Conventional Methods of Nanoparticle Production
  • Mechanical Ball Milling
  • Vacuum Deposition and Vaporization
  • Sol-Gel Method
  • Sputtering
  • Laser Ablation
  • Pyrolysis
  • Advantages of Sdm Over Conventional Methods
  • Applications of Nanoparticles in Emission Control, Cooling And
  • Lubrication
  • Limitations of Sdm for Np Production
  • Conclusion
  • Acknowledgements
  • References
Chapter 12 Natural Fiber-Reinforced Polymer Composite: a Review
  • Satendra Singh and Pankaj Kumar Gupta
  • Introduction
  • Natural Fiber-Reinforced Polymer Composite
  • Applications of Natural Fiber-Reinforced Polymer Composite
  • Studies on Methods/Techniques to Enhance the Properties Of
  • Natural Fibers
  • Fabrication Techniques of Natural Fiber-Reinforced Polymer
  • Composite
  • Investigations on the Mechanical Properties of Natural Fiber-
  • Reinforced Polymer Composite
  • Conclusion
  • References
Chapter 13 Analysis of Pineapple Leaf Fiber Reinforced Composite
  • Vehicle Bumper With Varying Fiber Volume Fraction
  • Abhishek Pothina and Saroj Kumar Sarangi
  • Introduction
  • Car Bumper
  • Manufacturing Method
  • Literature Review
  • Setup Information
  • Mechanical Properties of the Materials
  • Methodology

Author

  • Amar Patnaik
  • Albano Cavaleiro
  • Malay Kumar Banerjee
  • Ernst Kozeschnik