Spray Drying Equipment Market Report and Forecast 2025-2034

The global spray drying equipment market was valued at USD 7.31 Billion in 2024. The industry is expected to grow at a CAGR of 6.80% during the forecast period of 2025-2034 to attain a valuation of USD 14.11 Billion by 2034.

Spray drying utilizes hot air to convert liquids or slurries into dry powders, particularly effective for drying heat-sensitive substances like pharmaceuticals and foods. This rapid process involves spraying the liquid with hot gas, yielding a fine powder. It proves beneficial for delicate items such as foods and medicines. Achieving a uniform particle size is crucial for certain industrial materials like catalysts, making spray drying essential.

The technique is extensively used across industries such as food processing, dairy, pharmaceuticals, nutraceuticals, and chemicals. This has spurred manufacturers to develop specialized equipment for various input materials like solutions, pastes, gels, slurries, suspensions, and melts.

India holds the title of the largest supplier of generic medicines worldwide, contributing to 20% of the global supply by volume. It also stands out as the top vaccine manufacturer on a global scale, as per the National Investment Promotion and Facilitation Agency thus boosting the global spray drying equipment market growth.

Key Trends and Developments

Advanced automation, enhanced energy efficiency, improved quality, and remote monitoring are driving the growth of the global spray drying equipment market.

August 2023

Nova Laboratories partnered with Bürkert to develop an aseptic spray drying method, offering a continuous process for pharmaceuticals to convert liquid APIs into powder, an alternative to freeze drying, increasingly adopted in the industry.

March 2023

Uelzena launched its advanced "Tower 12" for contract drying, enhancing its status as a premier contract spray dryer, specifically designed for infant food components in high-care conditions.

June 2022

BUCHI Labortechnik introduced the Mini Spray Dryer S-300, a cutting-edge spray drying system boasting advanced automation and innovative design for superior efficiency, reproducibility, and safety.

March 2023

FrieslandCampina Ingredients showcased its protein processing skills with a new facility, equipped with advanced technology for milk processing and packaging.

Advanced automation

The global spray drying equipment market growth is due to the integration of automation, which includes advanced controls for accurate monitoring of factors such as temperature, airflow, and feed rates. This integration improves efficiency and ensures consistent product quality.

Energy efficiency

The global spray drying equipment market developments are attributed to the growing focus on sustainability that is propelling the advancement of spray dryers with energy-efficient characteristics like heat recovery systems and enhanced insulation. These innovations help decrease operational expenses and minimize the environmental footprint, contributing to the market growth.

Improved quality

The growth of the global spray drying equipment market is fuelled by progress in atomization methods and the design of drying chambers, resulting in the creation of finer powders with enhanced flow properties. This addresses the increasing need for high-quality, easily flowing products.

Remote monitoring

Incorporating IoT integration enables remote monitoring and data gathering, streamlining real-time adjustments and predictive maintenance to ensure peak performance of equipment, thereby fostering the growth of the global spray drying equipment market.

Global Spray Drying Equipment Market Trends

Strict cleanliness standards in the food and pharmaceutical industries lead to the adoption of spray dryers with hygienic, user-friendly designs, ensuring the safety and purity of products.

Manufacturers offer adaptable, modular designs and versatile configurations to meet diverse industry requirements, allowing for tailored solutions and flexible production setups. This trend contributes to the expansion of the global spray drying equipment market.

Market Segmentation

Global Spray Drying Equipment Market Report and Forecast 2025-2034 offers a detailed analysis of the market based on the following segments:

Market Breakup by Spray Dryer Type

• Rotary Atomizer Spray Dryer
• Nozzle Atomizer Spray Dryer
• Fluidized Spray Dryer
• Closed Loop Spray Dryer
• Centrifugal Spray Dryer

Market Breakup by Application

• Food
• Pharmaceutical
• Chemical

Market Breakup by Cycle Type

• Open Cycle
• Closed Cycle

Market Breakup by Drying Stage

• Multistage
• Two Stage
• Single Stage

Market Breakup by Flow Type

• Co-Current Flow Spray Dryers
• Counter-Current Flow Spray Dryers
• Mixed Flow Spray Dryers

Market Breakup by Region

• North America
• Europe
• Asia-Pacific
• Latin America
• Middle East and Africa

The rotary atomizer spray dryer segment drives the global spray drying equipment market growth, by excelling in handling substantial volumes of liquid feed, making them well-suited for industrial-scale production

Rotary atomizer spray dryers provide efficient processing for industrial-scale manufacturing, delivering consistent droplet sizes, versatility with different feed viscosities, minimal maintenance, controlled powder attributes, energy efficiency, and decreased blockage risks.

Nozzle atomizer spray dryers offer precise control over droplet size for desired particle characteristics, gentle treatment of heat-sensitive materials, production of fine powders, high purity output, operational versatility, reduced overspray, and straightforward scalability.

The pharmaceutical sector drives growth in the global spray drying equipment market by enabling the development of customized formulations that meet precise nutritional or pharmaceutical needs.

Spray drying is pivotal in pharmaceuticals, enhancing drug bioavailability, stabilizing active ingredients, and enabling precise particle sizing and customized delivery methods.

In the food sector, spray drying equipment preserves flavour and nutrients, extends shelf life, enhances solubility, ensures uniform particle sizes, facilitates easy reconstitution, and maintains high hygiene standards, fostering the production of safe, quality food products cost-effectively.

Based on drying stage, the global spray drying equipment market share is led by multistage drying as it is highly regarded for its capacity to offer precise control throughout the drying process

Multistage spray dryers offer precise control, ensuring superior product quality, increased industrial capacity, energy efficiency, customizable features, versatile formulations, reduced product degradation risks, and advanced monitoring.

Two-stage spray dryers provide enhanced efficiency, precise drying control, minimized thermal exposure, consistent quality, cost-effectiveness, production flexibility, compatibility with complex formulations, and a compact, space-saving design.

Competitive Landscape

Market players are driving the growth of the global spray drying equipment market by offering advanced technology specifically designed for spray drying.

SPX FLOW, Inc.

SPX FLOW, Inc., founded in 2015, is a global industrial equipment manufacturer headquartered in the USA. Specializing in fluid handling, mixing, and drying technologies, it offers innovative solutions for the food and beverage, power and energy, and industrial sectors.

GEA Group Aktiengesellschaft

GEA Group Aktiengesellschaft, tracing its roots back to 1881, is a renowned global technology company based in Germany. It focuses on process engineering for the food, pharmaceutical, chemical, and energy industries, providing a wide range of solutions including spray-drying equipment for various applications.

BUCHI Labortechnik

BUCHI Labortechnik, established in 1939, is a Swiss company headquartered in Switzerland. Specializing in laboratory equipment and solutions, it offers advanced spray drying technology primarily for research and development purposes in sectors such as pharmaceuticals, chemicals, and food.

European SprayDry Technologies

European SprayDry Technologies, founded in 1988, operates from the UK with its base in Scotland. This company specializes in spray drying equipment and systems, serving industries such as food, pharmaceuticals, and chemicals by delivering cutting-edge solutions for powder production and processing.

Other key players in the global spray drying equipment market are Changzhou Lemar Drying Engineering Co., Ltd, Acmefil Engineering System PVT. LTD., Changzhou Jinqiao Spray Drying and Engineering Co., Ltd, The Tetra Pak Group, Yenchen Machinery Co., Ltd., and VetterTec GmbH among others.

Global Spray Drying Equipment Market Analysis by Region

Asia-Pacific is witnessing expansion driven by the burgeoning food and beverage sector, rapid advancements in pharmaceutical manufacturing, and rising investments in the dairy processing industry.

According to the FAO, Asia, the largest milk-producing region globally, is projected to achieve a milk output of nearly 419 million tonnes in 2022. Most of this growth is anticipated in countries such as India, Pakistan, China, Uzbekistan, Kazakhstan, and Japan, among others.

North America boasts a robust manufacturing sector, utilizing significant water volumes in production. This is driven by the demand for dry goods across industries like food, beverages, pharmaceuticals, and chemicals. This necessitates industry players to create efficient, low-power devices for industrial use.