Aircraft Propeller Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2021-2031

The Global Aircraft Propeller Market is projected to expand from USD 336.97 Million in 2025 to USD 483.16 Million by 2031, reflecting a Compound Annual Growth Rate (CAGR) of 6.19%. Functioning as a rotating airfoil powered by an engine, an aircraft propeller converts rotational energy into the linear thrust required to move an aircraft forward. This market growth is primarily fueled by the increasing necessity for fuel-efficient turboprop aircraft in regional commercial aviation, alongside the rising production of military unmanned aerial vehicles. Additionally, the enduring expansion of general aviation and flight training academies demands a consistent supply of piston-engine aircraft, establishing a foundational pillar of demand that exists independently of broader technological shifts.

Despite this positive outlook, the sector confronts significant hurdles related to supply chain disruptions that impact the availability of essential raw materials and engine components. These logistical bottlenecks frequently result in prolonged lead times, thereby delaying production schedules for propeller manufacturers. However, the industry has shown resilience; according to the General Aviation Manufacturers Association, first-quarter shipment data in 2025 revealed a 23 percent rise in turboprop airplane deliveries compared to the previous year, highlighting robust demand even in the face of these ongoing industrial constraints.

Market Drivers

The rapid growth of the commercial and military UAV sector serves as a major catalyst for market advancement, significantly transforming the manufacturing landscape for propeller systems. As defense agencies and private entities increasingly prioritize unmanned aerial vehicles for tasks ranging from surveillance and logistics to combat operations, there is a concurrent need for specialized, high-efficiency propellers tailored for lighter composite airframes. This momentum is highlighted by substantial government modernization programs focusing on autonomous capabilities; according to Defense News in August 2024, the U.S. Department of Defense secured nearly $1 billion for the Replicator initiative to deploy thousands of autonomous systems, thereby generating significant volume opportunities for manufacturers producing propellers for this specific aircraft category.

Concurrently, the surge in general aviation and pilot training activities is strengthening the demand for piston-engine aircraft and their required propeller assemblies. Flight schools globally are expanding their fleets to combat the severe pilot shortage, creating a steady requirement for durable, training-grade propellers. According to the General Aviation Manufacturers Association's December 2024 report on third-quarter shipments, there was a 7.5 percent year-over-year rise in piston airplane deliveries, a segment heavily dependent on propeller propulsion. This sustained interest is further confirmed by robust industry order books; for instance, Textron Aviation reported a backlog of $7.6 billion in October 2024, underscoring the market's resilience regarding turboprop and piston aircraft despite wider supply chain difficulties.

Market Challenges

Supply chain interruptions governing the availability of raw materials and engine components pose a significant obstacle to the Global Aircraft Propeller Market. This logistical instability directly impedes manufacturing operations, as the creation of modern propellers necessitates a consistent supply of specialized composites, aluminum alloys, and precision-machined hub parts. When these upstream resources are delayed, manufacturers encounter prolonged lead times and must decelerate assembly lines, which hinders their ability to fulfill existing orders effectively. As a result, the failure to source critical parts forms a bottleneck that limits revenue generation, irrespective of the strength of the order book.

The consequences of these constraints are reflected in recent industry metrics, which reveal a discrepancy between market demand and actual production output. According to data from the General Aviation Manufacturers Association, turboprop airplane shipments in 2024 fell by 1.9 percent to 626 units compared to the prior year. This reduction in deliveries, happening despite robust global demand for regional aviation, demonstrates how supply chain fragility compels original equipment manufacturers to limit production rates, thereby curbing the immediate growth prospects of the propeller market.

Market Trends

The convergence of propellers with electric and hybrid-electric propulsion architectures is fundamentally altering aerodynamic design requirements within the industry. As the aviation sector pursues decarbonization, manufacturers are developing specialized low-noise propellers engineered to accommodate the high-torque, low-RPM profiles characteristic of electric motors. This technological evolution is transitioning from the prototype phase to mass industrialization, requiring dedicated production infrastructure for advanced air mobility components. For example, Joby Aviation announced in October 2025 the opening of a new manufacturing facility in Dayton, Ohio, which is expected to produce up to 15,000 propeller blades annually to support its electric air taxi fleet.

Simultaneously, the increasing adoption of lightweight carbon fiber and composite blades is replacing traditional aluminum and wood designs in both original equipment and aftermarket sectors. This shift is driven by the essential need for weight reduction and unlimited blade lifespan, factors that directly improve aircraft range and decrease maintenance frequency. This material transition is especially evident in modernization programs where operators aim to enhance legacy turboprop performance; according to The Blackhawk Group in April 2025, the launch of a new composite propeller system for the King Air 350 delivers a total weight saving of roughly 20 pounds per aircraft compared to standard aluminum assemblies, confirming the operational efficiency benefits of composite materials.

Key Players Profiled in the Aircraft Propeller Market

• MT-Propeller Entwicklung GmbH
• Hartzell Propeller Inc.
• McCauley Propeller Systems
• Dowty Propellers
• Sensenich Propeller Company
• Whirlwind Propellers
• Ratier-Figeac
• MT-Propeller
• APC Propellers
• Hamilton Standard

Report Scope

In this report, the Global Aircraft Propeller Market has been segmented into the following categories:

Aircraft Propeller Market, by End-User:

• Original Equipment Manufacturer (OEM)
• Aftermarket

Aircraft Propeller Market, by Application:

• Commercial
• Military
• General Aviation

Aircraft Propeller Market, by Region:

• North America
• Europe
• Asia-Pacific
• South America
• Middle East & Africa

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Aircraft Propeller Market.

Available Customization

The analyst offers customization according to your specific needs. The following customization options are available for the report:

• Detailed analysis and profiling of additional market players (up to five).

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