Robotic Refuelling System Market Growth Analysis - Market Size, Share, Forecast Trends and Outlook Report (2025-2034)

The global robotic refuelling system market is anticipated to expand from USD 123.01 Million in 2024 to USD 2.68 billion by 2034 at a CAGR of 36.10% during the forecast period of 2025-2034.

The increasing adoption of independent transport trucks in mining, where gasoline is used as the main fuel, is anticipated to drive the robotic refuelling system industry during the forecast period. The increasing demand for automation, electric/hybrid cars, and the growing implementation of cost-effective on-site refuelling stations for mining haulage trucks globally are the main factors driving the robotic refuelling system industry development with a payload capability of 105-155 kg.

Key Trends and Developments

The robotic refuelling market is growing due to advancements in automation and efficiency, the integration of AI and IoT, increasing demand for eco-friendly solutions, and the expansion of commercial aviation.

May 2024

In the UAE, ADNOC launched a pilot project introducing an AI-powered robotic fueling arm at gas stations. The arm uses sensors, cameras, and computer vision to automatically fuel vehicles, reducing spills and improving efficiency. Demonstrated at Al Reem Island, the technology aims to enhance productivity and reduce wait times.

September 2023

SwarmFarm Robotics introduced its Dock and Refill technology, set to launch in April 2024. This innovation allows spray robots to autonomously refill and refuel, enhancing productivity without relying on large equipment. The system, featuring a docking arm and payload pod, promotes flexibility and efficiency in farming operations, with multiple robots using a single dock.

March 2023

Autofuel, a Denmark-based company, launched its fully automated robotic refueling system in Espoo, Finland. The system eliminates human involvement, improving safety, convenience, and efficiency. It adapts to various energy types, including EVs and hydrogen cars, and operates 24/7, reducing costs and increasing revenue for gas stations.

August 2022

Stratom, a robotics company, launched RAPID, an autonomous refueling and liquid transfer system for military and other rugged applications. The system uses an industrial robot arm to autonomously refuel vehicles in challenging environments, enhancing safety and efficiency, with potential uses across various sectors like mining, aviation, and logistics.

Automation and Efficiency Improvements is Driving Demand of the Robotic Refuelling Market

The market is increasingly focused on automation, which enhances efficiency and accelerates the refuelling process. Automated systems reduce human error, improve turnaround times, and contribute to cost savings across industries like aviation and logistics. Advances in robotics, AI, and machine learning are at the forefront of this transformation. Orbit Fab partnered with Astroscale U.S. in January 2022 to provide refuelling services for the LEXI satellite-servicing robots. This collaboration involves supplying 1,000 kilograms of Xenon propellant to enhance satellite servicing, extending spacecraft lifespan, with launches expected in 2026.

AI and IoT Integration is Influencing Robotic Refuelling Market Dynamics and Trends

The integration of AI and IoT is revolutionising the robotic refuelling market. AI enables autonomous decision-making, while IoT facilitates real-time monitoring, predictive maintenance, and remote operations. This convergence optimises system reliability and enhances operational efficiency, reducing downtime in refuelling operations. PIAP Space's INORT project, launched in August 2024. Funded by the European Space Agency, the project focuses on developing in-orbit refuelling technology, which aims to extend satellite lifespans by addressing fuel depletion. The system’s focus on docking, fuel transfer, and robotic control systems will promote sustainability and reduce satellite replacement costs.

Sustainability and Eco-Friendly Solutions is a Key Trend in the Robotic Refuelling Market

Sustainability is becoming a major driving force in the market for robotic refuelling market. Companies are increasingly turning to eco-friendly solutions, such as electric-powered robots, to reduce their carbon footprints. Automated systems also reduce fuel waste, supporting environmental initiatives and complying with regulatory pressures. Collaboration between Astroscale Japan and JAXA, launched in December 2022, to develop satellite refuelling services as part of space sustainability efforts. The project, under JAXA's J-SPARC initiative, aims to create refuelling systems for both prepared and unprepared satellites, using advanced robotic technologies to support space operations.

Expansion in Commercial Aviation is Impacting the Robotic Refuelling Market Revenue

The adoption of robotic refuelling solutions in commercial aviation is accelerating, driven by the need to improve turnaround times and boost operational efficiency. As air traffic increases and airlines look for cost-effective solutions, automated refuelling systems are becoming essential at airports worldwide. This shift is set to continue with technological advancements that promise faster, more precise, and cost-efficient refuelling. In August 2024, Solinftec introduced an autonomous docking station at the Farm Progress Show for Solix Ag Robotics. This solar-powered station ensures continuous operations by autonomously refuelling robots, with AI-driven management to optimise agricultural field tasks.

Market Segmentation

Robotic refuelling is an automated refuelling system that utilises high-end vision sensing and detection technologies to direct the nozzle into the fuel tank of the truck. This scheme considerably improves the flexibility of the on-the-job project while also solving cost, productivity, and safety difficulties when in place. The robotic refuelling system industry can be divided on the basis of the segments like components, fuel pumped, vertical, and payload carrying capacity.

The industry can be differentiated on the basis of its components, like hardware and software. The industry can be divided on the basis of its fuel pumped into gasoline, natural gas, petrochemicals, and others. The market can be broadly categorised on the basis of its verticals into:

Market Breakup by Components

• Hardware
• Software

Market Breakup by Fuel Pumped

• Gasoline
• Natural Gas
• Petrochemicals
• Others

Market Breakup by Payload Carrying Capacity

• Up to 50 kg
• 50-100 kg
• 100-150 kg

Market Breakup by Vertical

• Mining
• Automotive
• Oil & Gas
• Aerospace
• Military and Defence
• Warehouse and Logistics
• Marine and Shipping
• Construction
• Others

Market Breakup by Region

• North America
• Europe
• Asia-Pacific
• Latin America
• Middle East and Africa

Market Analysis

Verticals such as mining, automotive, aviation, army and defence, and warehouse and logistics involve robotic refuelling systems with a broad spectrum of payload capability based on the type of fuel being pumped and the implementation of these technologies in each area, thus, aiding the market growth. The growing demand for minimum-cost operations in mining vertical and the need for enhanced safety and security are providing further impetus to the market growth. Fuel dispensation is the key driver of the market growth. It is anticipated that the market for robotic refuelling devices, involved in pumping gasoline, among other fuels, will hold the biggest share in 2020.

One of the main constraints to the market growth is the legal and safety regulations. The replacement of manual caps with automated fuel caps is a significant challenge, which may hamper the industry growth during the forecast period.

Competitive Landscape

The robotic refuelling market key players design, manufacture, and service advanced automation equipment, providing solutions across various industries, including food processing, mining, and manufacturing. These companies are renowned for their innovation in robotic systems and automation technologies, helping businesses enhance efficiency, reduce costs, and improve safety. Their products include robotic arms, automated sorting systems, and custom-engineered solutions tailored to specific industry requirements.

Scott Technology Ltd.

Headquartered in Dunedin, New Zealand, Scott Technology Ltd. was established in 1913. The company provides advanced automation and robotic systems, primarily serving the industrial and food processing sectors. Scott Technology focuses on delivering innovative solutions to optimise manufacturing processes, improve productivity, and reduce operational costs.

Plug Power Inc.

Plug Power Inc., founded in 1997, is based in New York, United States. The company specialises in providing clean hydrogen and fuel cell systems, focusing on renewable energy solutions for industrial, commercial, and transportation sectors. Plug Power develops hydrogen-powered solutions to reduce dependence on traditional energy sources.

Rotec Engineering B.V.

Rotec Engineering B.V. was established in 1985 and is headquartered in Rotterdam, Netherlands. The company designs and manufactures high-quality mechanical components, particularly in the industrial, marine, and offshore sectors. Rotec Engineering is known for its precision engineering and expertise in providing robust solutions for demanding applications.

Fuelmatics AB

Fuelmatics AB, founded in 2017 and based in Gothenburg, Sweden, is a leading provider of automated refuelling systems. The company’s innovative solutions focus on improving the efficiency and safety of refuelling processes, with a particular emphasis on alternative fuels, including electric and hydrogen-powered vehicles.

Other key players in the robotic refuelling market report are Mine Energy Solutions (MES), ABB Group Ltd., and KUKA AG, among others.